1619314 Cable Assemblies

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Circular Cable Assemblies are assemblies which consist of circular connectors, cables and other related components. The design of these assemblies allows for more flexible application and less restriction of cable length. The circular connectors used in a circular cable assembly make it possible to provide a high degree of connections reliability, and they can also be adapted to different application fields and used for various operations.

1619314 Application Field and Working Principle

Circular cable assemblies are used in a variety of applications such as automation, renewable energy, automotive, telecommunications, railway signaling, aerospace, defense, and medical industries. The use of circular cable assemblies allow for less restriction of cable length, making them perfect for applications that require adjusting connections without creating excess cable or disruption.

The working principle behind a circular cable assembly involves three fundamental components: the connector, the cable and the plastic body. The connector is made up of a ferrule and contacts which provide electrical connections. The cable serves to carry the signal, while the plastic body serves as a cover and protection for the connectors.

The connectors typically have a standard size of 12, 14, 18 or 20mm. They are typically secured to the cable by crimping or soldering. The connectors have standard pinout configurations and they are designed to fit securely into another identical connector that has the same size and pinout configuration. The connector comes in both male and female configurations and has the capability to have tens of pins.

To further increase the security, safety and reliability of the circular cable assembly, a secondary locking mechanism is usually used to ensure the two connectors remain secure in their respective socket during use. This mechanism typically consists of a detent or latch which is connected to the centre of the connector, which is then secured into the socket with a nut or screw.

The cable that is used in circular cable assemblies also follows a certain set of standard guidelines. Cables are usually made of either PVC (Polyvinyl Chloride) or PEX (Peroxide-Crosslinked Polyethylene). For applications where flexibility is required, PVC is the most commonly used material. In applications with high power or in environments with high temperatures, PEX is the likely choice. All cables used in these assemblies have their own specific electrical characteristics, and it is important to choose the right type of cable for the application.

In the majority of cases, the plastic body of the assembly is designed out of thermoplastic materials. The most commonly used thermoplastic in circular cable assemblies is Nylon, followed by Polypropylene and Polyamide. The material for the body needs to provide adequate protection for the connector and cable, as well as ensure that the assembly can withstand the environmental conditions that it is put in. Most importantly, the body and contacts should be resistant to the type of contaminants that may be present in the specific application.

The applications of circular cable assemblies are reliable and diverse. From aerospace to defense and all the way to medical, these assemblies are used in different industries which demonstrate their reliability and application adaptability. Because of these qualities, circular cable assemblies are ideal for various operations and can provide electrical connections with a high degree of reliability.

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