Termination:	Crimp
Material - Insulation:	--
Insulation Diameter:	--
Contact Finish:	Tin
Contact Material:	Copper
Color:	--
Features:	Serrated Termination
Insulation:	Non-Insulated
Wire Gauge:	6 AWG
Series:	Solistrand
Mounting Type:	Free Hanging (In-Line)
Length - Overall:	1.280" (32.51mm)
Width - Outer Edges:	0.630" (16.00mm)
Thickness:	0.059" (1.50mm)
Stud/Tab Size:	5/16 Stud
Terminal Type:	Circular
Part Status:	Active
Packaging:	Bulk

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170731-1 Application Field and Working Principle

Terminals - Ring Connectors

Ring connectors are terminals with a circular or rectangular cross-section, and mate with a complementary, spring-loaded connector or female recipient. They are typically manufactured with 12 or 18 contacts and are used in a variety of applications, such as automotive, industrial, household, and appliance applications. Depending on the application, they can be constructed from a variety of materials, such as bronze nickel-plated brass, aluminum, and stainless steel.

Operation and Design

Ring connectors typically feature a crimped or soldered contact construction. Each contact is formed by a flat insert that is crimped into the connector body. Once inserted, the contact is locked in place by a mating shell that securely installs the internal contact into the connector’s body. Ring connectors are also typically manufactured with a groove or shank that is slightly larger in diameter than the thickness of the contact. This allows for the contact to be securely held within the connector and not move or vibrate during operation.

Materials

Ring connectors are typically manufactured from bronze nickel-plated brass, aluminum, and stainless steel. These materials are chosen to ensure that the connector is able to withstand a variety of environmental conditions. Bronze nickel-plated brass is typically the most common material due to its malleability and ability to accept a variety of finishes. Aluminum is sometimes used due to its high electrical and thermal conductivity. Stainless steel is often chosen due to its high corrosion-resistance and strength.

Design Considerations

When selecting a ring connector, designers should consider its size, electrical and mechanical specifications, mounting applications, operational temperature, durability, mating components, and materials properties. Designers must also determine the maximum voltage and current that the connector will operate at, as well as consider any other environmental conditions that may impact its performance. When sizing a connector, designers should consider the diameter of the contact and the pitch (spacing of contacts) of the connector. The diameter of the contact should be chosen based on the wire size that the connector will be used with. Choosing the proper pitch is critical; the correct spacing between contacts will ensure they are securely held in place and that they provide a reliable connection.

Applications

Ring connectors are commonly used in a variety of automotive, industrial, household and appliance applications due to their robust design and flexibility. Automotive applications include electronic control units, power seats, power windows, airbags and audio systems. Industrial applications include factory automation, robotic arms, and conveyor systems. Household applications include lighting systems and home theatres. Finally, ring connectors are commonly found in appliances such as coffee makers, hair dryers and dishwashers.

Conclusion

Ring connectors are versatile, robust terminals used in a variety of automotive, industrial, household, and appliance applications. They feature a crimped or soldered contact construction and are typically constructed from a variety of materials. Designers must consider a variety of factors when selecting a ring connector, such as its size, electrical and mechanical specifications, mounting applications, operational temperature, durability, mating components, and materials properties. By considering these factors and selecting the correct ring connector, designers are able to ensure reliable connections in a variety of applications.

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