2-240654-4

Crimpers, Applicators, Presses - Accessories: 2-240654-4 application field and working principle

2-240654-4 applicators are industrial automatic crimping machines which are widely used in the production process of several product types. Generally, they are used for crimping different types of industrial connector contacts, such as latching, DIN or SMA type, and the resulting connector is highly reliable and safe.

2-240654-4 applicators are widely used in different industries, for example in the consumer electronics industry, the automotive industry, and in medical technology. In these environments, they ensure high-performance and high-reliability.

Working Principle

The working principle of 2-240654-4 applicators is based on the mechanical crimping process. In this process, the contact is crimped onto the cable or terminal by pressing down onto it with a die. Moreover, this device also performs a tension test on the crimped contact to ensure it is tightened properly.

The device consists of two basic components: the crimp head and the terminal block, which is connected to a motor and control circuits. The crimp head works by pushing the contact onto the cable or terminal. The crimping force is precisely adjusted for each application by means of a specific tool.

At the same time, the terminal block is connected to the motor and control circuits, which provide the power necessary for the operating processes. This block is designed to ensure that the crimping force applied to the contact is of consistent quality, even over a long period of time. The motor is also equipped with a stepping motor, which is used to control the speed of the crimping head.

In addition, the device is also able to monitor the crimping process. This allows it to adjust the speed and force accuracy of the crimping head, based on the parameters of the contact and its cable or terminal. Moreover, the machine can also detect faulty contacts and stop them from being crimped.

Applications

2-240654-4 applicators can be used in a wide range of industrial applications. For instance, they are often used to crimp contacts onto cables in the automotive industry, as well as in the consumer electronics and medical technology industries. Additionally, they can also be used for applications where high reliability is required, such as for connecting electrical components in power plants and nuclear power plants.

2-240654-4 applicators are also suitable for small to medium production processes, and are used for crimping contacts onto printed circuit boards. Furthermore, the device can be used for both manual and automatic crimping processes.

Overall, 2-240654-4 applicators are highly reliable and offer great performance in a variety of industrial applications. They are easy to use and can help to ensure the quality and reliability of crimped connections.