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In the industrial and commercial world, there are various tools and machines employed in various operations, functions and task activities. Among these, crimpers, applicators and presses are some of the most prominent and ubiquitous tools. These tools are used to crimp, clance, seal, cut, press, shape and manufacture various components, fixtures and products. Discussed herein is a general overview of the application fields and working principles of each of these specialized tools.

Crimpers

Crimpers are specialized tools that are designed to join and secure two components together with a crimped sealant or clamping power. Crimping is a permanent process of joining two separate parts and is used in a variety of applications. Most typical crimpers are designed to crimp lugs, terminals, and other metals which have a particular diameter and structural design. Crimpers come in various sizes, shapes, and designs which is based solely upon the application and desired outcomes.
The working principle of a crimper is fairly simple. Electric or air powered, the crimper has a head comprised of a number of different crimp surfaces to match the specific application. With the head placed on the terminal, the part is crimped and secured in place as the head moves up and down along a guided track. This track is what determines the size, shape, and desired design of the crimp. The motion of the head not only creates the crimp but also generates the desired pressure output required to hold the two parts together.

Applicators

Applicators are specialized tools that are designed to apply sealants, adhesives, and other elements to surfaces and substrates. These tools are typically used in manufacturing processes and provide a specific and repeatable application of substances.
The working principle of an applicator is quite simple as well. An applicator is typically powered by either pneumatic or electric pressure, and consists of three sections: an end nozzle, an application system, and a dispensing system. The nozzle is used to control the position of the applicator relative to the substrate and is often adjustable to conform to specific application needs. The application system consists of a delivery mechanism for the substance and a rotating arm attached to the nozzle which jets the substance onto the substrate. Finally, the dispensing system is used to control the amount of substance applied, ensuring that no substance is left behind.

Presses

Presses are systems which are used to attach parts and components together. They are used in a variety of fabricating and manufacturing processes and work from a combination of linear and hydraulic pressure. Presses can be as simple as a single cylinder or as complex as a set of multiple cylinders which are used in assembly lines.
The working principle of a press is fairly straightforward. The press system is comprised of a base assembly, cylinder, and a press head. The base assembly provides the foundation of the system and contains the heating elements, pressure sensors, and lubrication channels for the moving parts. The cylinder is then placed on the base and is used to generate the necessary pressure and force for the desired result. The press head is then placed on the top of the cylinder and is used to channel the force from the cylinder into the substrate or component which is being joined together.
In conclusion, crimpers, applicators, and presses are all essential tools in the industrial and commercial world. Each of these tools is used for specialized tasks and comes in a variety of sizes, styles, and designs. By employing the principals of crimping, applying, and pressing, these tools can be used to hold two components together or as part of a manufacturing process. No matter what the application, these specialized tools provide a repeatable, accurate, and reliable endresult.

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