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43-10977 Circular Cable Assemblies

Application Field

Circular cable assemblies are used in a variety of applications, including wiring of the electronic cable harness systems of automobiles and aircrafts, medical equipment wiring, broadcast and TV wiring, machine control and safety wiring. It is also used in instrumentation and data communications.

Circular cable assemblies offer a lot of advantages such as excellent noise free performance, electrical superior performance, mechanical stability, longer service life and high level of safety. It can also be customized according to the specific requirements of applications.

The most common types of circular cable assemblies are Wire Harness assemblies, Micro-Miniature assemblies, Unshielded Twisted Pair (UTP) assemblies, Shielded Twisted Pair (STP) assemblies, Ribbon Cable assemblies and High Frequency Ultra-low noise Shielded Cable assemblies.

Working Principle

Circular cable assemblies incorporate conductors such as wires and cables which are bound together by an insulation material for secure bundling and protection. An insulation material such as PVC, TPE or Polyolefin is used in order to insulate the conductors and prevents them from shorting out.

The contacts of the circular cable conductor ends are made with either silver- or gold-plating. The contacts are then inserted in the connector and crimped or soldered for secure connection. The connector is then secured to the cable with a strain relief and an epoxy sealant. Finally, the end of circular cable assembly is sealed with a molded connector shell.

With the modular construction of the circular cable assembly, components can be easily added, removed or replaced. This makes it ideal for applications such as medical imaging, home automation systems, security systems and robotic applications.

Conclusion

Circular cable assemblies are commonly used in a variety of applications due to their excellent performance, reliability and cost-effectiveness. They are also ideal for applications that require robust and flexible connections. Through its modular design, it is easy to add or remove components as well as replace faulty components.

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