54102-G08-04

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54102-G08-04: Rectangular Connectors - Headers, Male Pins

The 54102-G08-04 is an electrical connector that is available in a variety of forms. It is a type of rectangular connector, and is part of the G series of modular connectors. This version of the G series includes headers and male pins, allowing flexibility for any engineering applications.

Dimensional and Physical Characteristics

This connector has a width of 0.325 inches (8.25 mm), a length of 0.50 inches (12.70 mm), and a height of 0.219 inches (5.55 mm). It is available in low-temperature plastics, such as nylon and polyester, with polarizing plastic clips for proper mating. The contact material is stainless steel to prevent corrosion. The mounting is bifurcated or press-fit with a threaded hole in the base.

Applications

The 54102-G08-04 connector is designed for a wide range of applications. It is commonly used in communication equipment, computer networks, office automation equipment, test equipment, embedded systems, industrial electronics, and many other field applications.

This connector is especially valuable in high-density applications, such as large network installations, as it can provide up to 32 signal contacts in a single device. It is also well-suited for automated assembly, as the female halves can be inserted and locked into place with a single motion. The connector can also be used in smaller systems by using only one header module.

Working Principle

The 54102-G08-04 is a male-female connector. The male pins are inserted into the female socket and the connection is secured by a system of latching clips. These clips form a firmly interlocking joint to prevent accidental disconnections and vibrations caused by external sources. The socket contains a female contact which is connected to the male pin via a spring-loaded metal contact that is designed for low resistance electrical connection.

The electrical connection is rated for a maximum current of 0.3A. The conductor size typically used is 22-28 AWG (or 0.50-0.20 mm), but other sizes may be used depending on the application. To ensure maximum contact life, the contacts are gold-plated. The connector is UL approved, and is rated to a temperature range of -20 to 90 °C.

Conclusion

The 54102-G08-04 is a high-density, high-performance connector designed for a variety of applications in the communication, office automation, test equipment, and industrial electronics markets. It features a male-female connection design, with stainless steel contacts and a gold-plated surface for contact reliability. This connector is well suited for automated assembly, and is rated for a maximum current of 0.3A. The UL-approved device is rated to a temperature range of -20 to 90 °C.

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