55FA0511-16-7L-CS2635

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Single Conductor Cables (Hook-Up Wire) comprise of insulated conductors suitable for the internal wiring of electrical and electronic equipment where maximum reliability is of paramount importance. A typical example is FA0511-16-7L-CS2635, a hook-up wire that is primarily used in aerospace, communication, and industrial applications. This article will provide an outline of the electrical features and applications of FA0511-16-7L-CS2635, and then an overview of the performance principles of hook-up wires.

FA0511-16-7L-CS2635 is a copper stranded hook-up wire conforming to the MIL-DTL-24512/27/3/30J standard, UL listed for 600 volts. It has an operating temperature range of -55°C up to +125°C (-67°F to +257°F), and a bare copper conductor of 17 AWG (1.0 mm²). The insulation is Teflon® (PTFE) and it has a wall thickness of 0.004 inch (0.10 mm) and a combination wall-thickness-and-diameter of 0.008 inch (0.20 mm). The maximum overall diameter of the FA0511-16-7L-CS2635 is 0.157 in (4.00 mm) and it has a mutual capacitance of 0.2 pF/ft (6.5 pF/m).

FA0511-16-7L-CS2635 is suitable for internal circuit wiring of devices operating in extreme environments. It is extensively used in the aerospace and defense industries, where it is exposed to frequent mechanical shocks and continuous vibration. Its strong insulation and operating temperature range make it suitable for use in temperature-controlled switch gears and relay stations. Furthermore, the flexibility of the wire enables it to be used in medical equipment, robots, communications and control applications.

For these applications, FA0511-16-7L-CS2635 has a number of electrical properties that contribute to its performance. Firstly, its high electrical resistance minimizes the chances of sparks or electrical arcs in the circuit, ensuring safe operation and reducing the risk of circuit damage. Furthermore, the UL certification of the wire guarantees the safety of personnel using equipment wired with the wire, as it is tested for temperature, voltage, and fire resistance. The corrosion resistance of the wire provides increased durability and ensures a long operational life in harsh environments.

The performance of hook-up wires such as FA0511-16-7L-CS2635 is the result of a combination of factors. It is important to note that the characteristics of a hook-up wire can be determined by a number of physical parameters, such as diameter, insulation material, and resistance. The design of a hook-up wire must be carefully considered; for instance, the insulation must be thick enough to prevent breakdowns under high-voltage, high-temperature conditions. The bare conductor should be of a sufficient diameter to enable high conductivity, whilst the resistance of the conductor must be low enough to limit heat generation.

The physical and electrical properties of hook-up wires such as FA0511-16-7L-CS2635 are further improved by the use of special treatments such as shielding, braiding, and wrapping. The shielding layer provides additional protection from electromagnetic interference (EMI) and radio frequencies (RFs), whilst the braiding or wrapping adds a layer of mechanical strength. Furthermore, chemically-treated cotton fiber wrapping, used for example in noise-sensitive applications, can improve the signal integrity of the circuit.

In conclusion, FA0511-16-7L-CS2635 is a UL listed and MIL-DTL-24512/27/3/30J certified copper stranded hook-up wire that is suitable for internal wiring in extreme-environment applications such as aerospace and communication circuits. The electrical performance of this single conductor cable is determined by factors such as diameter and insulation, whilst additional layers of protection such as shielding, braiding, and wrapping improve the wire’s mechanical and signal integrity properties. FA0511-16-7L-CS263 is a dependable hook-up wire which is designed to provide maximum reliability in extreme-environment applications.

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