59974-1

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Crimpers, Applicators, Presses: 59974-1 Application Field and Working Principle

Crimpers, applicators, and presses are used to join two components together to form a single unit. The components are typically metallic and this can range from large steel parts to tiny guide pins. They are essential pieces of equipment on many production lines, particularly those which are producing electrical components. The 59974-1 is a pneumatically controlled applicator which is used to perform precision crimping, forming, and cutting operations on very small metal parts.

Application Field

The 59974-1 applicator has a wide range of uses, including stamping, cutting, and crimping applications. It is especially suitable for applications where high quality and high precision are required. The 59974-1 can be used for the following applications:

• Connector forming and precision crimping
• Inserting and staking of terminal pins
• Pin insertion
• Interconnecting of printed circuit boards
• Crimping micro switches, relays, capacitors, terminals, and transistors

The 59974-1 applicator can also be used in other areas, such as automotive wiring looms, medical equipment, and certain types of electrical equipment. It is suitable for use in assembly lines where high speed and accuracy are required.

Working Principle

The 59974-1 applicator utilizes a pneumatic drive system with a cam operated cam wheel. The cam wheel is driven by a servo motor, and is adjusted to ensure that the appropriate amount of force is applied to the components being crimped or cut. In the crimping operation, the cam wheel is driven in a rapid back-and-forth motion, which causes the jaws to open and close. The force applied to the component is adjustable, and it is also possible to adjust the time required for the crimping operation.

The applicator is also equipped with an adjustable stroke control which allows for a variety of motion paths for the cam wheel. The stroke can be adjusted to ensure that the desired depth of crimping is achieved. The 59974-1 is a precision instrument which can achieve a tolerance of +/-0.005 mm for crimping or forming. It can also be configured to operate at a maximum rate of 3 parts per second.

Conclusion

The 59974-1 applicator is a highly versatile and accurate tool which can be used to perform precision crimping, forming, and cutting operations on very small components. The pneumatic drive system and adjustable stroke control make it ideal for use in high speed and high precision assembly lines. It is suitable for use in a range of applications, including automotive wiring looms, medical equipment, and certain types of electrical equipment.

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