60766-2 Connectors, Interconnects

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The 60766-2 application field can include a variety of industrial settings such as the automotive, appliances, and medical industries. This standard is designed to provide better insulation materials and crimp profiles for all types of terminal and barrel, bullet connectors. The 60766-2 standard sets performance requirements for crimping, wire pulling and temperature range. It tests the physical and electrical characteristics of the connectors such as tensile strength, dielectric properties, and insertion force.

The 60766-2 standard also requires that all terminations meet the required minimum crimp depth. Crimp depth is essential to create a reliable electrical connection between the terminal and the wire. It helps ensure current flow and transmission between the two components. This is especially important in insulated terminals and bullet connectors because the insulation materials need to remain intact to provide protection against electrical shock.

The 60766-2 working principle is based on the application of crimp force on the contact area located inside of the terminal. By exerting force in a controlled manner, the crimp profile is created that will provide reliable electrical contact for years to come. The crimp force is applied in a very specific fashion, using specialized tools to ensure consistency and accuracy. This helps ensure the proper crimp depth and wire security. The force also creates a watertight seal at the interface between the wire and the terminal.

The 60766-2 standard also outlines methods for wire pulling tests. These tests are used to ensure the wire is securely held in the socket. The pulling test is conducted at several different pull directions and various speeds to provide a more accurate measurement of cable retention.

Furthermore, the 60766-2 standard requires that all terminals and bullet connectors are subjected to a temperature cycling test. This test is used to measure temperature resistance and reliability of electrical connections. It helps identify any temperature-related weaknesses in a connector prior to its use in any application.

The 60766-2 standard has been designed to provide a reliable and safe connection point for all terminals and bullet connectors. By adhering to its guidelines, companies can ensure a reliable electrical connection between the terminals and wire. With proper adherence to the standard, the terminals and bullet connectors will remain reliable and perform as expected for years to come.

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