63881-1

Series:	Faston, Mag-Mate
Packaging:	Bulk
Lead Free Status / RoHS Status:	--
Part Status:	Active
Moisture Sensitivity Level (MSL):	--
Style:	500
Terminal Type:	Box IDC
Size:	4
Termination:	Quick Connect
Wire Gauge:	15-16 AWG
Features:	QC .250

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Terminals - Magnetic Wire Connectors & 63881-1 Application Field and Working Principle

Magnetic wire connectors are one of the most versatile tools designed to handle the complex and sensitive wiring of various fields. 63881-1, one of the most commonly used safety standards for terminal connectors, establishes requirements for connectors common to the electrical and electronic fields. This standard specifically covers general requirements for safety of wire processing equipment. In use, the 63881-1 standard relies heavily on safety guidelines presented as performance values, to ensure minimum environmental risks as outlined by safety engineers. Working principles and function design require a perfect connection between the wire and the connecting parts, to withstand both mechanical and electrical stresses, and to ensure adequate ventilation for safety. The 63881-1 standard includes detailed instructions for assembly. Engineers designing the wiring must also consider factors related to durability, reliability and ease of use. It should be noted that a perfectly assembled terminal connector must be compatible with the specific application and designed in such a way that it provides protection from electrical shock, short circuit, and over-voltage conditions. In general, the 63881-1 standard allows the use of two types of wire connections - "self-connecting" and "connectorized" connections. For "self-connecting" connections, the connectors are pre-assembled and pre-wired. All they need is additional wiring for installation. With "connectorized" connections, however, wires are connected to the appropriate parts externally, manually.The wiring of a specific application is governed by the type of wire or conductor used. The conductor is the basic material used in the wiring process, and must be of standard size, in order to facilitate proper connection. Wires must be appropriate to the requirements laid out in the 638-81-1 standard which includes material suppliers, sizes, and method of installation. A suitable insulation material must also be used in order to protect the wire from conductive, dynamic and thermal variations. Insulation materials must be free from defects, and the physical integrity of the insulation must be maintained throughout the wiring process. In addition, correct torque and tension guidelines should be followed in order to make sure the terminal is securely fastened and electrically insulated.The most important requirement in the use of the 638-81-1 standard is that the terminal connectors must meet the safety limits and general requirements for the application, including, but not limited to, leakage current, isolation, and durability. The terminal connector must also be approved and certified for use by the applicable governing organizations. There is no doubt that when using 638-81-1 standard for terminal connectors, care must be taken to ensure the correct assembly, use, and maintenance practices are adhered to, in order to produce an efficient, reliable, and safe wiring environment. This standard provides designers with a reliable platform to ensure the safety of the wiring environment. It is also an important and essential reference for manufacturers of safety related products.

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