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Flat Flex and Ribbon Jumper Cables are two of the most commonly used types of cables in a variety of electrical, industrial, and automotive engineering applications. In this article, we will discuss the application field and working principle of both types of cables.

Flat Flex Cables

Flat Flex Cables, also known as Flexible Conductors, are thin sheets of electrical wire with metal contacts on either side. They are mainly used as electrical connectors in confined areas, as their thin shape enables them to be easily maneuvered and connected to components. Additionally, they are often selected for the flexibility they bring to a circuit as they can be bent and twisted in different directions without affecting the circuit.

Flat Flex Cables are designed to carry electrical current. They can also be used for data transmission with modem and telecommunication applications. They are versatile and are commonly used in a variety of applications such as automotive, consumer electronics, high frequency coils, control systems, robotic systems, etc. The most common application of Flat Flex Cables is for the wiring in vehicles, such as wiring between the dashboard and the car radio.

Ribbon Jumper Cables

Ribbon Jumper Cables are thin, flexible PVC or polymeric sleeved cables which are used to connect different electronic circuits. They are mainly used for medium or low voltage applications, due to their flexibility and ability to easily adapt to various circuit components. Ribbon Jumper Cables are mainly used in the automotive industry as well as in consumer electronics, for the connection of transistors, resistors, diodes, etc. In the automotive industry, Ribbon Jumper Cables are used for the connection of both in-vehicle and engine components.

Ribbon Jumper Cables are used in consumer electronics applications for point-to-point connections between components, particularly in high-density applications. Additionally, they are used in various types of medical diagnostics equipment, where flexibility and versatility are paramount. The cables are also used in industrial applications, such as printing and sewing machines, and in the aerospace industry.

Working Principle

The working principle of Flat Flex and Ribbon Jumper Cables is the same. They are designed to carry electrical current from one point to another. The amount of current that can be carried depends on the gauge of the cable and the resistance of the cable, which determines the amount of heat it can handle. In general, the thicker the cable, the higher the current that can be carried. Ribbon Jumper Cables also have a higher resistance than Flat Flex Cables, so they can only carry a limited amount of current.

When connecting a Flat Flex Cable to two components, the components need to be in close proximity to ensure that the connection is secure and reliable. The same is true for Ribbon Jumper Cables. Ribbon Jumper Cables usually have a mesh or wrapped construction which prevents the strands of wire from touching each other and causing short circuit. The strands of wire can also be insulated in order to prevent short circuits.

Conclusion

Flat Flex and Ribbon Jumper Cables are two of the most commonly used types of cables in a variety of electrical, industrial, and automotive engineering applications. They are designed to carry electrical current from one point to another and have different levels of resistance based on their size, construction, and insulation. Flat Flex Cables are mainly used as electrical connectors in confined areas, while Ribbon Jumper Cables are commonly used for the connection of transistors, resistors, diodes, etc. in consumer electronics and automotive applications.

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