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Crimpers, Applicators, Presses - Accessories

Crimp tools, applicators and presses are all essential components in the electrical industry. Whether it\'s for assembling wires to terminals, fixing connectors to machinery or simply pressing contact points together, crimpers, applicators and presses offer an easy, efficient and fast way to complete a project. With each one designed for a specific use, differences between crimpers, applicators, and presses have to be taken into consideration before choosing the right tool for the job at hand. In this article, we\'ll discuss the various working principles of each tool, the applications they\'re suitable for, and the benefits they have to offer.

Working Principles

Crimpers are predominantly used to form crimps on insulated connections with terminals or plugs. This is achieved through the release of a pair of gripping jaws which exerts pressure on a cable\'s end. The crimped crimp forms a good connection by gripping onto the wires inside. It also provides a better fit for the terminal by sealing it with the insulation, stop in any electric current leakage. Crimpers are available in a range of sizes and work on single conductors, pairs, trios or a bundle of wires.

Applicators are designed for making connections between two connectors or a crimpable connector and a conductor, like a wire. They use a three-position system for applying the connection. First, the applicator will be used to install the connector onto the conductor. Then, the applicator is used to press the connector onto the conductor. Finally, a crimp is applied to the connection to ensure that the mechanical connection between the two is secure.

A press tool is a hand-operated machine that uses compressive force to press and hold electrical connections together securely. It is capable of pressing and holding electrical components like connectors and contacts, making accurate contact points with the components and connecting objects that can’t be joined with screws, bolts, and traditional metal joining techniques. Press tools can be used to join various types of electrical conductors like wires, terminal blocks, lugs, buttons, switches, and more.

Applications

Crimpers are most advantageous when dealing with special connectors and complex wiring designs due to their ability to provide low-cost, reliable connections. They\'re commonly used in the auto industry, telecommunications, and cable installations. Additionally, crimpers are used to splice two or more wires together, as well as for connecting wires to terminals.

Applicators are commonly employed in wiring assemblies used in electrical, automotive, and communication industries. For example, they are commonly used in automotive wiring harnesses, network cabling, and other wiring jobs that require precision. They\'re also used in processes that require heat-shrinkable and non-shrinkable wire connections.

Press tools offer precise assembly of components and connections that can\'t be accomplished with screws, bolts or other traditional metal joining techniques. They\'re used in a variety of industries such as electronics, telecommunications, automotive, avionics, and medical. In these industries, presses are used to press and hold electrical connections together securely while providing the requisite precision for the task at hand.

Benefits

Crimpers provide a secure connection by gripping and breaking down the insulation of a cable. They provide reliability by giving a good contact connection between wires, plugs, and terminals. Furthermore, crimping is cost-effective and is much less labour-intensive than soldering.

Applicators offer a quick and efficient way to make connections. They produce repeatable and precise amounts of connections that are close to factory-like results. This makes them ideal for high-precision, high-volume operations. Additionally, using an applicator results in a “green” process devoid of environmentally hazardous fluxes and high temperatures.

Press tools are designed for assembly tasks that require precision. As previously mentioned, they can be used to join components which can\'t be joined by traditional methods. Press tools also provide a uniform force when exerting pressure on components, allowing for repeatable results. Moreover, they have the capacity to press components together in a matter of seconds, making them ideal for repetitive tasks in large production facilities.

Crimpers, applicators and presses are powerful assets in the electrical industry. They offer efficient, low-cost and reliable solutions for any application or situation. With the development of new technologies and materials, these tools are revolutionizing the way electrical connections are made.

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