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Circular Cable Assemblies

Circular cable assemblies are connectors that couple two wire ends together to create an electrical or data connection. They are used in a variety of industries, from communications to commercial electronics to industrial automation. This article will focus specifically on the 780-10063-00200 series, which is a popular type of circular cable assembly.

Description

The 780-10063-00200 is a circular cable assembly with a 5-pin connector. It is designed for applications that require multiple connection points in a single cable assembly, such as when two separate pieces of equipment need to be connected. The connector features a gold-plated shell and contacts for improved signal quality, and it is rated for up to 5 Amps of current. The industrial quality construction of the cable assembly makes it suitable for use in harsh environments.

Application Field

The 780-10063-00200 circular cable assembly has a variety of uses. It is commonly used in industrial applications, from robotic machines to control panels, as well as in automotive and aviation systems. The connector is also frequently used in motion control and automation devices, as well as in data acquisition systems, Ethernet networks, and other types of communication systems. It is an ideal choice for applications that require multiple connection points in a single cable assembly.

Working Principle

The 780-10063-00200 circular cable assembly operates by providing a secure electrical connection between two wire ends. The connector features a shell which has a channel for the wire strands to pass through, and the cable assembly is designed to minimize signal loss. The contacts on the assembly are designed to provide a low-resistance contact surface, as well as providing increased signal strength and stability. The gold plated contacts also provide a durable and corrosion-resistant electrical connection.

Construction

The 780-10063-00200 circular cable assembly consists of a 5-pin contact, a plastic shell, and a strain relief boot. The shell is made from a zinc-plated steel material and is designed to provide a robust connection between the contacts and the mating surface. The contacts are made from a high-quality gold-plated material and are designed to provide a durable and corrosion-resistant electrical connection. The strain relief boot is designed to protect the cable assembly from excessive force or bending, which could potentially damage the internal contacts.

Installation

Installing the 780-10063-00200 circular cable assembly requires the use of a suitable crimping tool. The contacts must be crimped onto the wire ends prior to installation. The strain relief boot should also be fitted at this time, followed by the shell. The shell should be tightened until it is securely in place. The assembly should then be tested to ensure that the connection is working properly.

Conclusion

The 780-10063-00200 is a popular type of circular cable assembly, used in a variety of different applications. It is designed to provide a secure electrical connection between two wire ends, and the construction of the assembly makes it suitable for use in harsh environments. The contacts are gold-plated for improved signal quality and the strain relief boot helps to protect the cable assembly from damage. With proper installation and maintenance, the 780-10063-00200 circular cable assembly can provide an effective solution for many industrial and commercial applications.

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