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Single Conductor Cables (Hook-Up Wire)

Single conductor cables, or hook-up wire, consist of an insulated conductor of single-stranded wire with either stranded or solid outer sheathing. Commonly used for low-voltage and signal wiring applications, the single conductor cables can generally be safely used in temperatures up to 105°C without degradation of the insulation, though most manufacturers will rate their cables at temperatures closer to 90°C. The outer sheathing’s rot resistance and sunlight resistance of the cable must be taken into consideration, since these properties can both directly affect the service life of the cable.

83004 010100 Application Field and Working Principle

83004 010100 is a type of hook-up wire, which is primarily used in medium-voltage and power applications where currents consistently exceed 10A. It may also be used in low-voltage applications, such as grounding systems. This type of cable features a PVC insulation with a tinned copper braid shielding ground to prevent electromagnetic interference. The electrodes on either end of the cable are then in contact with the insulation material to provide electrical continuity.

In applications where one electrode is grounded, the 83004 010100 can shield the circuit from stray currents that might cause erroneous data or equipment damage. Because of the large conductor size, this type of cable is better suited to transferring high currents, such as from and to storage batteries, AC/DC converters, or in industrial automation applications, such as in conjunction with machinery or robotics.

83004 010100 is designed with safety in mind, as its protective sheathing acts as a conductor for current, meaning it is not susceptible to electric shock or fire as are other cable types. It is also flame-retardant, UV resistant, and capable of being submerged in up to 600V of water without damage. This makes it ideally suited for use in high-risk areas such as near medical equipment, explosive materials, hazardous locations, or in confined spaces.

Standards and Design

83004 010100 conforms to the UL and CSA standards of industrial control and is designed to operate at temperatures ranging from -20°C (-4°F) to 105°C (221°F). It is composed of a soft annealed tinned copper braid surrounded by a polyester- and ethylene-based insulation material. The stranded conductor is made of 32 individual strands of conductive material, each 0.32mm in diameter.

83004 010100 provides good flexibility while remaining durable over long lengths of cables with minimum twisting and strain. The canister is approved for direct burial (cable may be completely buried without the need for a conduit), and has an electroplated steel core to ensure electrical continuity.

Advantages

The 83004 010100 has several advantages over other types of cabling. Its large gauge size and its ability to withstand high current make it ideal for use in applications such as battery charging, solar panel and wind turbine wiring, and HVAC systems. Its robust insulation properties and flame-retardant exterior ensure its safe use even in hazardous applications, while its UL/CSA certified construction ensures a reliable operation.

Finally, its low temperature coefficient, which means it can maintain its functionality even when operated at extreme temperatures, makes it an ideal choice for use in applications in cold weather, such as cold storage facilities and ice rinks. In summary, the 83004 010100 type of hook-up wire offers a reliable and safe electrical connection with superior insulation and flexibility.

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