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Circular Cable Assemblies

Circular cable assemblies are power and connector solutions for applications in many industries. This type of assembly is often used when higher voltages are required and/or flexibility around the bend radius is desired. Circular cable assemblies provide reliable performance and Power, Data, and Signal connections in industrial and commercial applications.

8P-04BFFM-SL7A05 application field and working principle

The 8P-04BFFM-SL7A05 circular cable assembly is a positive locking, high voltage, dual contact connector assembly designed for use in harsh environment applications. It is a popular choice for applications in areas such as aerospace, defense and medical industries. The 8P-04BFFM-SL7A05 is well suited for power, data and signal applications where flexibility and continuous mating is required.

The 8P-04BFFM-SL7A05 consists of a standardized plug housing and a standard round cable. The plug housing contains two contact blocks that each have two contact pins, allowing for a total of four electrical contacts. The plug housing is cylindrical with a double locking mechanism to ensure secure mating of the circular cable assembly. The outer concentric ring has a unique locking feature, which ensures reliable connection when the plug housing is inserted into the mating socket. The inner concentric ring serves to hold the contact pins and cable in place.

The 8P-04BFFM-SL7A05 utilizes a round cable design that allows flexibility around the bend radius and the ability to reach tight spaces. The round cable also offers better strain relief, superior flexibility, and increased bend capabilities compared to standard flat cables. This type of cable is also more resistant to abrasion and EMI interference.

The 8P-04BFFM-SL7A05 can be used in a variety of applications due to its flexibility, and its ability to provide reliable connections. Examples of applications include electrical power, communication, industrial control, train signaling, medical imaging, robotics, and unmanned aerial vehicles. Additionally, the assembly is rated for a maximum current of up to 25A and a maximum voltage of up to 500V.

The 8P-04BFFM-SL7A05 cable assembly is certified to MIL-C-55037H and rated for both UL and CSA standards for hazardous locations. Additionally, the casing is made of Nylon-6/6 (PA6T-6) and is rated to IP67 for dust and moisture protection. The cable assembly is rigorously tested to ensure reliability, consistency, and proper functionality for the most demanding applications.

To ensure the most efficient and reliable performance of the 8P-04BFFM-SL7A05 cable assembly, it should be properly maintained and handled. Proper installation and termination techniques are essential for a secure connection. When using the assembly in applications with high temperatures, additional cable strain relief and protection may be needed.

The 8P-04BFFM-SL7A05 provides a reliable and secure connection in a wide variety of applications. The unique design, high voltage rating, and dust and moisture protection make it an ideal choice for applications in harsh conditions. The flexible round cable and locking mechanism ensure consistent performance and ease of use. The 8P-04BFFM-SL7A05 is a robust, reliable, and durable circular cable assembly for power, data, and signal applications.

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