91359-1

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Crimpers, also referred to as applicators, presses, or mechanical crimpers, are tools that are used to apply physical force to circuits and components in order to achieve electrical contacts. The 91359-1 application field and working principle are specifically tailored to terminations of wire harnesses and general electric wire management applications, helping promote the reliability of the system and promoting efficient products maintenance.

91359-1 crimpers have a modular build that allows them to be easily changed to suit the type of termination that needs to be achieved. This allows them to be used not only on connectors, such as pin-and-socket and IDC types, but also for a wide range of other wiring applications, such as insulated terminals and splices. The modular design also allows the user to select their preferred version of the crimper, with manual, semi-automatic or electronic variants available.

The 91359-1 consists of three main components: a mechanical press drive, an interchangeable anvil, and a series of interchangeable die sets. The mechanical drive generates the mechanical force that compresses the connector and completes the termination. It is powered by a built-in air compressor or an electric motor, depending on the version of the crimper being used. The air compressor version has sufficient force for almost all connector termination applications.

The interchangeable anvil is the part of the crimper that holds the connector in place while it is crimped. It is designed to be fast and easy to change for different connectors, but must be firmly attached to the drive before crimping can take place. The anvil must also be machined to the correct size and shape for the crimp to be successful, so it is important to use only the correct anvil with each crimper.

The interchangeable die sets are the third part of the 91359-1, and are used to apply the correct amount of physical force to the termination point. Die sets come in a range of shapes and sizes, which are dependent on the type of connector being terminated. Once the die set is attached to the anvil, the crimp cycle can begin.

The three components of the 91359-1, the drive, anvil and die set, work together to terminate the connector, producing a reliable and secure joint. The force of the press is what actually completes the connection, and it is the correct selection of anvil and die set combined with the correct application of pressure that produces a consistently good crimp. The interchangeable components of the 91359-1 allow the user to quickly and easily change from one job to another.

The 91359-1 is designed for wire harness system manufacturers who need to reliably and securely join wires and terminals to create a durable and reliable system. The combination of the manual drive, interchangeable anvil and die set allows it to be used to reliably create power, data, or communication connectors for almost any application. It is a reliable and cost effective tool that is suitable for both small and large scale production operations.

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