CTM3500

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The CTM3500 applicators and presses is a sub-class of crimpers that is used to crimp or connect electrical contacts, terminals, or wires within an electrical circuit. It operates by combining the forces of electrical crimping with mechanical compression and electric welding to create strong connections between two components or wires.

CTM3500 applicators and presses are used to form terminals for electronic components in a variety of applications. Common applications include automotive wiring and various other industrial and aerospace applications. The CTM3500 applicators are designed to handle both insulated and non-insulated terminals and connectors. They are also widely used in the production of large electrical and electronic assemblies, where consistent results are essential.

The CTM3500 applicators and presses utilize a four-point contact system. This system consists of four metal contacts that provide positive contact between the terminals or wires and the application tool. The contacts are placed on opposite surfaces of a flat base and apply opposite forces when the CTM3500 is actuated. This four-point contact system ensures repeatable and consistent results.

The CTM3500 applicator and presses utilizes an automated process to ensure efficient and consistent results on every application. A CTM3500 applicator consists of three parts – a main housing, frame, and an actuator. The main housing contains two universal arms with adjustable swivels on either end. These arms are connected to dampers that absorb vibration and provide stability during application. The frame is the main body of the applicator and contains a piston, which is activated when the CTM3500 is actuated.

The automated process begins when the operator actuates the applicator, which causes the piston in the frame to move upward. As the piston moves upward, the two universal arms pivot outward and apply pressure to the adjacent surface. This pressure causes the two contacts to make contact with each other, forming a strong, permanent connection between the two components or wires. The actuator then triggers the release of the piston, allowing the CTM3500 applicator to be removed and the process to begin again.

The CTM3500 applicator and presses have a variety of applications in the automotive, industrial, and aerospace industries. In the automotive industry, they are used to form terminals and connectors for electronics in a variety of applications from engine management to in-dash electronics. In industrial and aerospace applications, they are widely used in the production of large electrical and electronic assemblies, where consistent results are essential.

The CTM3500 applicator and presses offer a reliable and durable solution to a variety of connection challenges. They are designed to provide repeatable results and are capable of producing strong, permanent connections between electronic components and wires. As such, they are the ideal choice for a wide range of applications.

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