H3DDS-6436M

Rectangular Cable Assemblies refer to a type of wire and cable assembly that uses custom-made cable and connector tools to design, assemble, and test viable and cost-effective connector solutions. The H3DDS-6436M is a representative of Rectangular Cable Assemblies and, as such, has applications and working principles that align with the technology.

H3DDS-6436M features a stack height of no more than 0.45 inches and is designed for reliable electrical and physical performance in medium to high-density applications such as networking, aerospace, and military. It is comprised of a cable with four cores arranged in a parallel configuration, each having thirty-six wires rated for 200-amp. This stack height enables a higher number of connections in limited space and the 200-amp rating makes it an ideal solution for high-power and current needs.

The working principle of the H3DDS-6436M is based on the assembly of the cable connector and the cable. The cable consists of two layers: an inner layer of conductors and an outer layer of insulation. Through the addition of jacketing, the complete cable form is completed. The connector and the conductor ends are machined or crimped to achieve a complete and secure connection.

The cable assembly encompasses a number of steps, such as cutting, lacing, calibrating, and testing. To begin, the insulation is cut from the cable and stripped off in order to expose the ends of the cores. Then, the inner core is looped to create the lacing to complete the termination. This is done to ensure that the connector-to-cable interface resistance is maintained to the required specifications. The precision of the assembly depends on the dimensional accuracy of the components as well as the quality of the wiring between them.

Once the assembly is complete it is then tested to ensure that the electrical and physical properties meet the expectations. This includes testing the series resistance, dielectric strength, in-chamber impedance, and operation temperature range. A visual inspection is also performed to ensure there are no defects and that the cable is of good quality.

The H3DDS-6436M Rectangular Cable Assembly is a cost-effective, reliable, and high-performance solution for demanding applications. It has excellent resistance to high temperatures and vibrations and offers superior electrical and physical properties compared to other variants. The assembly process is carefully designed to provide reliable and optimal performance, while providing efficient and safe operation.