H3KKH-6406G

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Rectangular Cable Assemblies: H3KKH-6406G Application Field and Working Principle

Rectangular cable assemblies are a type of wired cable assembly that combines multiple electrical wires with one or more connectors. The connectors are typically at least one end of the cable. The H3KKH-6406G is a 16-pin, 0.100" pitch, vertical mount board-to-board cable assembly designed for high-volume automated assembly. It is widely used in various industries, including in aerospace, automotive, consumer electronics, industrial automation, and telecommunications.

The H3KKH-6406G cable assembly features a sealed moly-iso-propylene-diene containing rubber and copper halogenating plastic insulation. This cable assembly is available as a standard or a UL-certified and CSA-certified application field for use in special commercial, industrial, and residential facilities. The micro-pin connectors are rated at 600VAC and the contacts are rated for both contact resistance and current-carrying capacity.

The assembly is equipped with a clip-over design that eliminates the need to solder or use crimping tools. The clip-over design facilitates a fast and efficient installation process for the H3KKH-6406G cable assembly. Furthermore, the clips require only a single tool—a flathead screwdriver—to be installed on the end of the cable. The copper strands of the cable are soldered directly to the connector, and the contacts are then locked with the clip-over design.

In regards to the working principle of the H3KKH-6406G cable assembly, its manufacture involves both soldering and crimping techniques. Crimping is used to form a mechanical bond between two parts, usually wires or sheet metal. The H3KKH-6406G cable assembly requires crimping to form the female metal end of the connector, while soldering locks this connection in place and provides an electrical connection between the wires and terminals.

The crimping process also involves cutting the lead wires of the cable assembly to their required lengths. The crimping tool then uses a die to compress the crimp onto the ends of the wire with a precise amount of pressure. This pressure ensures that the connection between the parts is secure, and the electrical connection cannot be interrupted. In addition, the soldering process ensures that any loose strands of the conductor are securely held against the conductor barrel while still providing an electrical connection.

The soldering process for the H3KKH-6406G cable assembly also involves adding a flux to the ends of the wires before being soldered. The flux helps make the soldering process easier by preventing oxidation and reducing the surface tension of the flux. It also eliminates the possibility of arcing and shorts that may interfere with the electrical performance of the cables. Additionally, adding a solder to the ends of the wires further enhances the integral safety of the connection and provides additional insulation against electrical shocks.

Overall, the H3KKH-6406G is well-suited for a variety of applications, ranging from aerospace to automotive and beyond. Furthermore, its clip-over design makes for a fast and efficient installation, while the use of crimping and soldering techniques ensure the integral safety of the cable assembly.

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