PA8100

Series:	Jack Terminator™
Part Status:	Active
Tool Type:	Hand Crimper - without Die Set
For Use With/Related Products:	Modular Jacks Terminating to Cat5e and Cat6
Features:	Front Entry, Ratchet

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Crimpers, Applicators, Presses: PA8100 Application Field and Working Principle

The PA8100 modular crimping and applicator system is a high-precision crimping and applicator system designed to automate the crimping process on a wide variety of applications. The PA8100 system is used for applications where accuracy and repeatability are essential, such as in the automotive, medical device, security, telecommunications, and electronics industries.

Applications

The PA8100 system offers a variety of applications, including crimping and assembly of connectors, terminals, and contacts, as well as application of adhesive tapes and other components. It can be used for crimping assemblies for crimping of wire strands, open barrels, and moulded connectors with diameters ranging from 0.2 to 2.5 mm. It can also be used for crimping and applying heat shrinkable sleeving, hot glue, and hot melt adhesive, as well as for applying pre-printed labels. The PA8100 system can be used for crimping through wires, ferrules, terminal blocks, junction boxes, and contact blocks.

Process Steps

The PA8100 system operates in two steps: feed and crimp. In the feed step, the connectors are first fed into the station and then transferred to the crimp area. The connector is then held between the two jaws of the crimper. In the crimp step, the two jaws of the crimper come together to form the crimp joint. The crimped joint is then tested to ensure it meets quality specifications. Once it has passed the test, the crimped joint is released and transferred to the discharge area. The crimp station also includes a vision system that takes images of the crimped joint to ensure it meets quality standards.

Features and Benefits

The PA8100 system offers several features and benefits. It is a modular system, which allows it to be configured according to the requirements of each application. It is a fast and reliable system with a short cycle time. The crimper uses a pinless process to reduce the risk of contamination, and is equipped with a vision system for quality control. The system also allows for automatic feed and reject capabilities, which helps reduce waste and improve productivity. The PA8100 is also compatible with a variety of programmable logic controllers (PLCs).

Conclusion

The PA8100 system is a high-precision crimping and applicator system designed to automate the crimping process on a wide variety of applications. It is a modular system, which allows it to be configured according to the requirements of each application. The system offers a number of features and benefits, such as a fast and reliable process with a short cycle time, a pinless process to reduce the risk of contamination, and a vision system for quality control. The PA8100 system is a reliable and versatile system that can be used in many different industries.

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