TPM-25

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Total Productive Maintenance (TPM) is an approach in which the maintenance of equipment and machinery is performed through the cooperative effort of workers in various areas of the organization. TPM promotes a proactive approach to maintenance, and focuses on maximizing the efficiency and uptime of the machines and equipment.Generally, there are two main types of TPM: TPM -25 and TPM -50. TPM-25 focuses on preventative maintenance tasks that prevent unexpected breakdowns. TPM-50 focuses on optimization of maintenance activities to reduce costs and maximize equipment efficiency.The application field of TPM-25 is wide, including manufacturing facilities, power plants, and various kinds of industrial facilities. For example, in a manufacturing facility, the TPM-25 approach requires that employees be assigned to each machine to perform routine preventative maintenance tasks such as inspecting, cleaning, lubricating, and adjusting. These tasks are split into two categories, daily and periodic. Daily maintenance tasks must be performed every day, while periodic tasks must be performed monthly, quarterly, or more often depending on the machine. By having a dedicated team of employees handling the daily and periodic tasks, the reliability of the machine is increased, as well as the overall production efficiency.The working principle of TPM-25 is fairly simple and straightforward. The idea behind TPM-25 is to plan maintenance tasks in advance and to focus on long-term preventive maintenance rather than reactive maintenance. This approach allows for periods of time to be used for the maintenance of the machines rather than reacting to sudden breakdowns. The focus is on the prevention of equipment failure and the optimization of resources, meaning that tasks are done in a timely and effective manner.In order to maintain the machines, TPM-25 requires the team to track equipment performance metrics, such as production output, cycle time, and efficiency. This info is then used to identify any potential problems before they become serious. By proactively monitoring the performance of the machinery, it is possible to identify and fix potential issues before they become problems.The team also keeps track of when various parts need to be replaced, as well as preventive maintenance schedules for each machine. This includes tasks such as lubrication, cleaning, and inspecting the parts for wear. By following through with the preventive maintenance tasks on a regular basis, the reliability and efficiency of the machine is maintained, resulting in increased production outputs and lower costs.Another aspect of TPM-25 is root cause analysis. This involves finding the root cause of any problem and making sure that the necessary corrective action is taken. This can help to prevent similar issues from occurring in the future. By being proactive in preventing problems from happening, the organization can save time and money in the long run.In conclusion, TPM-25 is an effective approach for maintaining the machines and equipment in an organization. It involves planning maintenance tasks in advance, tracking performance metrics, performing preventive maintenance tasks, and conducting root cause analysis. By following through with these steps, an organization can maximize the efficiency and uptime of its machines, resulting in higher production outputs and lower costs.

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