TPM-6

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Total preventive maintenance (TPM) is a maintenance system that prevents equipment break down and machine failure. It is used in industrial settings and involves the implementation of proactive maintenance procedures that assess and address potential problems before they occur. TPM is a broad concept that includes a range of different maintenance processes and approaches, including preventive maintenance (PM), predictive maintenance (PdM), autonomous maintenance (AM) and organize maintenance (OM).

TPM-6 is a concept developed by the Japanese Institute of Plant Maintenance (JIPM) in 2008. It is the sixth stage of the seven-stage TPM system and it concentrates on reducing the costs associated with maintenance processes. TPM-6 focuses on optimizing and integrating maintenance activities into the production process. The idea is to maximize maintenance efficiency while minimizing cost and disruption to production.

The application field of TPM-6 includes manufacturing, engineering, and process industries. Its main goals are to reduce maintenance cost, improve production efficiency, quality, and safety, and optimize resource utilization. It is used to analyze, assess, and develop strategies to ensure efficient production and maintenance of equipment. It involves an integrated approach to maintenance processes that includes analyzing the existing system, researching strategies, and implementing the most effective solutions.

The working principle of TPM-6 is based on four key strategies. The first one is to develop a maintenance policy and plan. This includes analyzing the current state of the system and develop a plan to address weaknesses and prioritize activities. The second strategy is to optimize material and resources utilization. This involves identifying and making use of new materials and technologies to reduce cost and increase efficiency. The third strategy is to carry out preventive maintenance. This strategy involves establishing and implementing maintenance procedures that are aimed at preventing equipment failures. The last strategy is to monitor and evaluate the system. This involves measuring and assessing the effectiveness of the maintenance system and making necessary adjustments when necessary.

TPM-6 works through a series of steps to ensure efficiency and cost-effectiveness. First, the current operation and maintenance activities are analyzed. Then, a maintenance policy and plan are developed. This includes decisions about when and which maintenance activities should be undertaken, and how often. The next step involves optimizing material and resources utilization, such as introducing new materials, testing, and using existing ones in the best possible way. The fourth step involves preventive maintenance, by ensuring that the necessary maintenance and repair activities are undertaken before any failures occur. Finally, the system is monitored and evaluated. Any areas of the system that are not operating as efficiently as possible are identified and addressed.

TPM-6, with all its strategies, ensures that equipment operates at its maximum efficiency and reduces the cost associated with maintenance. It also improves the safety and productivity of the workplace by making sure that all equipment is maintained properly. It is an important part of any successful maintenance strategy and helps to reduce equipment breakdowns and increase performance.

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