WC1091

Crimpers, Applicators, Presses – WC1091 Application Field and Working Principle

Crimpers, applicators, and presses, such as the WC1091, are devices used to mechanically join two objects together, such as wires and cable, or other forms of conductors. They are used in numerous industries but primarily in the electrical, automotive, construction, and oil and gas sectors. In this application, the WC1091 is a crimper specifically designed to produce reliable and repeatable connector terminations for higher volume production.

The WC1091 is comprised of several key components. It includes a housing, pneumatic actuators, force sensors, a force control system, an interface control panel, and associated connecting cables. The pneumatic actuator and force sensors are used to control the pressure applied to the mating components. The force control system is used to measure the pneumatic pressure being applied and to provide a history of force applied to the interior components. The interface control panel allows the user to change the pressure setting, collect data, or change the connector configuration.

The WC1091 begins its cycle with the operator loading the components to be joined. Then with the pressurizing of the pneumatic actuator, mechanical force is applied to the components. The force is closely monitored and measured with the force sensors and regulated with the force control system protocols. Once the exact force needed has been achieved, the cycle is completed and the terminations are joined.

The WC1091 crimper is designed so that it is able to complete a wide range of connector configurations with a single set of components. Its pre-programmed settings allow for easy setup and operation. It is equipped with an interface control panel that provides the operator real time access to the amount of force being applied, as well as error or warning codes to indicate improper components and operation problems. It is also able to store data related to the termination process.

The WC1091 has numerous advantages to offer. Its easy setup, operation, and data collection make it an appealing choice for production environments. Its precision force control ensures repeatable and reliable terminations each time. And its ability to mold a variety of different configurations makes it suitable for numerous applications, from general electrical connections to complex automotive components.

The WC1091 is an excellent choice for any application needing the reliable and precise joining of components. With its easy setup, operation, and data collection, as well as its reliable force control system and ability to crimp a variety of components, it is an ideal choice for high-volume production needs.

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