XS5WD421L81F Cable Assemblies

Series:	XS5W
Part Status:	Active
Lead Free Status / RoHS Status:	--
1st Connector:	M12 Female
Moisture Sensitivity Level (MSL):	--
2nd Connector:	M12 Male
Number of Positions:	4
Number of Positions Loaded:	All
Length:	20.0' (6.10m)
Cable Type:	Round
Color:	Gray
Shielding:	Shielded
Usage:	Industrial Environments - IP67

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Introduction

Circular cable assemblies provide robust and reliable electrical connections in many industrial, telecommunications, consumer electronics and military applications, such as connectors, switches, coaxial and shielded cables, etc. XS5WD421L81F is a type of circular cable assembly used in various applications.

Application Field

XS5WD421L81F circular cable assemblies are mostly used in two general applications, single-core and multi-core. The single-core application of the XS5WD421L81F cable assembly is mainly designed for connection and transfer of power or signal over long distances. It is suitable for power transmission, electronic equipment, signal transmission and communication systems in the industry. The XS5WD421L81F cable assembly is available in a variety of sizes, conductor arrangements, and shielding constructions to meet the application needs. The multi-core version of the circular cable assembly is generally used for connecting equipment to a printed circuit board or cable harness. This arrangement provides better protection for signals and prevents interference. The XS5WD421L81F cable assembly is available with 2, 3, 4, 6, 8, 10, 12 or 14 cores of different lengths and wire sizes.

Structure

The XS5WD421L81F circular cable assembly consists of 3 basic parts: connectors, cable, and overmold. The connectors include housings, contacts, and shells. The contact pins typically have been electroplated with gold for improved signal performance. The cable is constructed from a number of copper wire and insulation materials, either stranded or solid wire. The shield of the cable assembly is usually made of an aluminum or mylar material. The overmold is made of rubber or nylon material that is injection molded over the connectors and cable.

Assembly Guidance

Before the cable assembly can be assembled, several steps must be taken. First, the connectors must be prepped for assembly. This includes cleaning and polishing the contact pins and verifying the correct pin specification. The cable must then be cut to the correct length and the contacts installed in the connector housings. The cable must also be prepared for the overmold. This is done by stripping the insulation and soldering the shield and ground wires to the contact pins. The cable and connector assembly can then be placed into the overmold mold. The plastic mold is heated and the plastic melt encapsulates the connector and cable.

Working Principle

The XS5WD421L81F circular cable assembly is designed to transfer power or signal from one device to another in an efficient, reliable and efficient manner. The assembly provides a watertight, dustproof, and EMI/RFI shielding. The connector is designed to ensure that the contacts will securely and repeatedly mate with the receiving device while maintaining a tight seal for consistent signal quality. The use of contacts, rather than soldering, ensures repeatable, reliable connections and makes the XS5WD421L81F cable assembly ideal for high vibration applications.

Conclusion

The XS5WD421L81F circular cable assembly is suitable for many industrial, telecommunications, consumer electronics and military applications. It is designed to provide robust, reliable connections, while offering a cost effective and efficient solution. The assembly is designed to provide a watertight, dustproof, and EMI/RFI shielding which helps ensure that signal quality remains consistent. The use of contacts, rather than soldering, further improves the reliability and repeatability of connections.

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