H4BXG-10103-G6

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Jumper Wires

Jumper wires are short electrical conductive connections for use in the wiring of components on printed circuit boards. They are usually composed of a flexible insulated wire with a pre-crimped connector at one or both ends. H4BXG-10103-G6 is an example of such a jumper wire.

Application Field

H4BXG-10103-G6 jumper wires are common in electrical circuits that require a higher degree of flexibility and stability than regular solder connections allow. The wires are ideal for quick and easy prototyping in laboratory or manufacturing environments, as well as for appliance repair work. These jumper wires are also used in data transmission and network security systems that require low-voltage power from batteries or other external power sources.

Working Principle

H4BXG-10103-G6 jumper wires utilizes an insulation displacement connector (IDC), which is a grounding-type connector that omits soldering. This section of the wire incorporates a metallic layer that makes contact with the metal-plated pads of the printed circuit board after pressure is applied to the wire. When the protected insulation covering the wire is pierced by the IDC, an electric connection is established. This makes the IDC connector suitable for high contact density in the form of in-line wiring and discrete conductors.

Pre-Crimped Leads

Pre-Crimped Leads are pre-crimped extensions of wires with either an eyelet-type of connector or a Tin Terminal on one end and a Pin Terminal on the other. These are used when it is inconvenient to make a direct connection from the cable or wire to the board or cable strain relief. H4BXG-10103-G6 is one such type of pre-crimped lead.

Application Field

H4BXG-10103-G6 pre-crimped leads are specifically designed for high vibration applications and applications where high mechanical endurance is needed. These pre-crimped wires are usually employed in automotive, power control, and automation industries. Due to their versatility, these pre-crimped leads are also adopted in many other sectors, such as electronics, telecommunications, consumer electronics and aerospace industry.

Working Principle

H4BXG-10103-G6 pre-crimped leads utilize a simple crimping technique that ensures a robust connection with a large crimp force. The crimp barrel of the lead is designed to fit into a female-type receptacle, providing secure and reliable contact with the crimp barrel or cable. The wire is then inserted through the crimp barrel and crimped into the connector using a crimp tool. This crimp connection is designed to not only hold the cable securely in place, but to also provide a better connection than soldering, due to its superior electrical and physical mechanical connection.

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