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Jumper wires and pre-crimped leads are versions of wiring harnesses widely used in industrial and commercial applications. They refer to cables that are designed with components already installed, such as flexible wire, connectors, terminals, and covers. This pre-manufactured design makes them simpler and faster to install than standard wiring harnesses.

0430300003-06-V0-D Application Field

Jumper wires and pre-crimped leads are extremely versatile and suitable for use in a wide range of applications. Examples include automotive electronics, air conditioners, refrigerators, electric vehicles, and factory automation. They can also be used in medical equipment, communications equipment, aerospace industry, and military systems.

These pre-assembled wiring harnesses are popular because they require minimal maintenance and can be easily customized. The pre-crimped designs can also help reduce costs, since installation time is drastically reduced and installation errors are minimized. Furthermore, in applications where space is at a premium, pre-crimped leads can be used to minimize the amount of wiring needed.

0430300003-06-V0-D Working Principle

Jumper wires and pre-crimped leads are based on the same principle as standard wiring harnesses. The pre-crimped cables are usually made up of copper conductors, with an insulation material covering the copper. A protective jacket is then used to protect the cables from physical damage or from contact with other cables in the same harness.

The pre-crimped leads provide a secure connection between the conductors and the connectors. This is achieved by closely controlling the crimping force and ensuring that it falls within certain parameters. The result is a reliable, low-resistance connection that is suitable for use in the most demanding of applications.

Apart from providing an electrical connection, jumper wires and pre-crimped leads can also help reduce the cost of the wiring harness. The pre-installed components save time during the wiring process, resulting in lower labor costs. The pre-crimped design also allows the use of smaller-gauge conductors, which can reduce the overall cost of the wiring harness.

Conclusion

Jumper wires and pre-crimped leads are an efficient and cost-effective option for the wiring of electronics and other electrical systems. With their simplified installation process and wide application range, they are well-suited for use in many industrial and commercial applications.

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