0845240014-08-V7-D

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Jumper Wires

Jumper wires are insulated electrical conductors that interconnect electronic components and connection points, usually through soldered pins. These materials are commonly used in prototyping and testing applications, although larger, more durable jumper wires can be used in product installations. They are usually prepared from a range of different substrates and equipped with specially designed tension and strain relief configurations.

Jumper wires range in size from fine copper conductors for \'fingers\' on printed circuit boards to larger than the human finger for heavy duty wiring applications. The male and female components of the same jumper wire need to be separated so that they do not short each other. This is usually achieved by providing a larger insulation material such as \'loom\' over the outside of the wire as shown in Figure 1.

Jumper wires are available in both standard and pre-crimped forms. Pre-crimped jumper wires are designed to save time during assembly, and should include features such as anti-vibration, anti-shear, and strain relief capabilities.

Pre-Crimped Leads

Pre-crimped leads are preassembled leads with the crimp already done. This means that the user need only insert the lead into the appropriate solderless connector and crimp the appropriate pin. The process of pre-crimping is quite popular due to its accuracy and time-saving advantages.

Pre-crimped leads are typically constructed from insulated stranded or solid copper wire, and the insulation material can range from silicone to polyurethane. The standardised high insulation level of these leads makes them suitable for a wide variety of applications.

Pre-crimped leads are also flexible and easy to use, allowing them to be used in areas where flexibility and ease of use are of importance, such as product installations and automated assembly. When choosing pre-crimped leads, it is important to consider the application requirements, such as insulation level, wire type, and connector type.

0845240014-08-V7-D Application Field and Working Principle

The 0845240014-08-V7-D is a pre-crimped lead jumper wire from the 0845240014 series of jumper wires. It is designed for applications requiring a high level of insulation and protection from electrical shock and vibration, and has been approved for hand soldering operations.

The jumper wire has a black colour-coded insulation sleeve and an 8.45mm insulation diameter. It has a fine copper conductor core that is surrounded by a mass of small polyurethane insulation elements to provide protection from mechanical stress. The conductor has been prepared for soldering using a special on-line process.

The 0845240014-08-V7-D is suited for use in engineering applications that require a high level of insulation and protection from electricity, such as automated connection of circuit boards. This jumper wire is also suited for use with non-metallic cable in situations where the continuity and electrical power transfer must be reliable and accurate.

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