09721326993 Connectors, Interconnects

Series:	--
Packaging:	Bulk
Lead Free Status / RoHS Status:	--
Part Status:	Active
Moisture Sensitivity Level (MSL):	--
Connector Type:	Header, Male Pins
Number of Positions:	64
Number of Positions Loaded:	32
Pitch:	0.100" (2.54mm)
Number of Rows:	2
Style:	Q
Level, Class:	2
Mounting Type:	Through Hole
Termination:	Solder
Features:	--
Contact Finish:	Gold or Gold-Palladium
Contact Finish Thickness:	--
Operating Temperature:	-55°C ~ 125°C
Current Rating:	--
Material Flammability Rating:	UL94 V-0
Material - Insulation:	Polybutylene Terephthalate (PBT), Glass Filled

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Backplane Connectors - DIN 41612

connectivity formerly served by flat-flex connectors, board-to-board and other special connectors. DIN 41612 backplane connectors are used in a range of applications and are available in straight, right-angle, press-fit and surface mount designs. The backplanes they attach to may be in the form of separate boards, or may be part of a midplane pcb arrangement. Many of the backplanes will incorporate multiple pluggable connectors.

Application Field

DIN 41612 connectors are used in traditional 19-inch racks, such as those utilized in server and datacenter applications. Racks in this form-factor are typically used in applications such as industrial computing, telecom, medical equipment and storage. The mechanical design of the backplane connectors provide a secure and reliable connection between board levels, helping to maintain good signal integrity within the system.Due to their design, DIN 41612 backplane connectors can also be used in enclosure-level applications, bridging the gap between components and devices. These connectors are suitable for connecting a range of functional units, from cables and connectors to LEDs and switches, and are commonly used to form an electronics interface.

Working Principle

The DIN 41612 backplane connector consists of a connector body, with several rows of contacts positioned along the longitudinal axis of the connector body. The contacts are arranged into sets of parallel insulation displacement contacts (IDCs), that enable secure and reliable connections to be made quickly and easily, without the need for soldering or other specialist techniques.The contact IDCs incorporate either solderbuckles or a card contact form to enable the connection of board-level circuits. To ensure reliable connectivity, contact mating and wear-out features are built into the system. The connector bodies are typically made from a die-cast material which is both resilient to withstand high temperatures and vibration, whilst also meeting the required electrical, mechanical, and environmental requirements of the application.

Manufacturing Process

The connector body of the DIN 41612 backplane is typically manufactured using a process known as diecasting. This is a permanent-molding process that involves the use of multiple dies and allows for an increased level of accuracy and detail to be produced in the component. Using this manufacturing process, the connector is created by pouring molten metal into a multi-cavity mould and then allowing it to cool and solidify.The IDCs used in the connector typically consist of either a \'card\' contact form, or a \'solderbuckle\' contact form. The card contact form is a flat metal contact that is soldered to the board by a single solder joint point. The solderbuckle contact form is a bent metal contact that forms a loop. Both contact types are designed to provide a reliable connection that is able to withstand constant use and varying levels of vibration.

Conclusion

DIN 41612 backplane connectors are used in many different applications, where secure connections between components, boards and enclosures are required. Due to their design, these connectors are able to provide a reliable and consistent connection, and the manufacturing processes used allows for production of finely detailed components with a high degree of accuracy and precision. This is made possible thanks to the diecasting process used to manufacture the connector bodies and the IDC contact forms which form secure connections.

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