1416621

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1416621 Application Field and Working Principle

Circular cable assemblies are cables used to form electrical connections between two or more components. This type of wire assembly includes circular connectors or cables that typically range in size from very large to very small. Commonly seen in many industries including automotive, aerospace, and communication. They provide a secure and reliable connection, reduce the need for additional labor, and save space. Additionally, they can withstand harsh environmental conditions and provide high-speed data transmission.

Application Fields

Circular cable assemblies have a wide range applications in today’s industry. As mentioned above, these assemblies are commonly seen in automotive, aerospace, and communication industries. Automotive applications can range from simple connections to complex data and power transmission systems such as wiring harnesses, door switches, and GPS tracking. Aerospace applications deal with the interconnection of monitoring, guidance, communication, and navigation systems. For communication purposes, these assemblies are relied upon to power cell phones, routers, satellite dishes, and Wi-Fi repeaters.

Working Principle

Circular cables consist of a number of core wires which join together to form a single cable. Each core wire is connected at either end to a contact, or to one of the outer sheaths. This allows the core wires to be electrically insulated from each other and to provide the necessary flexibility. Depending on the application, the core wires are either held together with a special adhesive or tape or enclosed in a foam or plastic sheath.

At one end of the cable assembly is a connector, which is usually threaded to the other end of the cable. The connector contains multiple pins or contacts, also known as "pins", which make contact with the core wires in the cable. These pins are usually gold-plated or nickel-plated for improved corrosion resistance. The other end of the cable will typically have a strain relief built in to further help improve the connection\'s overall strength and durability.

Circular cables are relatively easy to use and install, since all that is required is to carefully thread the connector onto the cable. Once the connector is securely in place, a simple crimping tool can be used to crimp the pins to the cables\' cores. For extra protection against corrosion, some connectors may have a protective sheath surrounding the connector.

In some instances, a jumper cable, also known as a pigtail, may be used in circular cable assemblies. This additional cable provides extra protection against electrical interference and increases the amount of flexibility available to the assembly. Jumper cables are usually soldered and then wrapped with insulation to prevent accidental contact with other cables.

Conclusion

Circular cable assemblies provide a reliable and secure connection for many different industries that uses them. With their ability to be used in a wide variety of applications and withstand harsh environmental conditions, they are a great choice when looking to improve connections and reduce the amount of space needed. Thanks to their ease of use and installation, circular cables are a beneficial choice for any application.

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