1458693

Series:	*
Part Status:	Active
Lead Free Status / RoHS Status:	--
Moisture Sensitivity Level (MSL):	--

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Circular Cable Assemblies

Circular cable assemblies are often used in applications where cable maintenance and durability are important factors. This type of cable assembly is often used in the machine industry – where power must be delivered to moving parts – and the electrical and electronic industry, when high-density areas require numerous cables. An important feature of circular cable assemblies is the metal core matrix, which is made of steel or a conductive metal. This core matrix prevents tangles and ensures that the cables are securely fastened, preventing unnecessary contact problems. Additionally, the core matrix is very durable and can withstand a range of temperatures and different environmental conditions. Circular metal connectors are used to provide power to cables with various diameter and lengths. This type of circular cable assembly typically consists of two or more cables connected at the same end to form a single power connection. Connectors may also be used to join several smaller wires into one larger power connection. Typically, cable connectors are made of plastic, but some manufacturers utilize metals such as stainless steel for strength and durability.Metal connectors are more expensive but allow for better conductivity, corrosion resistance, and superior strength and abrasion resistance.The actual construction of circular cable assemblies is a complex process. Generally speaking,manufacturers utilize a specialized machine to twist the cable cores and insulators together. The machine also inserts electrical components such as ribbons or insulation discs into the cable assembly. The assembly is then heat-treated to ensure that components remain tightly bound.Once the assembly has cooled, it can be tested to ensure that it meets/exceeds all of the requirements of the specific application. Common tests for circular cable assemblies include: * Insulation Resistance: This test measures the amount of resistance in the insulation of the cable assembly. High resistance indicate a potential issue, and the cable assembly must be repaired or remanufactured.* Electrical Continuity: The electrical continuity test measures the electrical conductivity of the entire cable assembly. Cables with conductivity issues are not suitable for use in many applications.* High Voltage: This test typically uses a high voltage current to ensure that the cable assembly does not short out or cause damage to the connected components.To ensure that circular cable assemblies perform as expected, it is important to follow proper maintenance routines. Typically, cable assemblies should be cleaned with a light detergent solution. If necessary, use a handheld wire brush to remove dirt, dust, and grime from the individual components. Additionally, it is also important to check for loose wires or other issues that could compromise the integrity of the cable assembly.Circular cable assemblies are highly durable and dependable, making them ideal for many applications where reliability and performance are important considerations. Engineers and technicians should be aware of maintenance routines and industry standards to ensure cable assemblies perform optimally for an extended period of time.

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