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Circular Cable Assemblies

Circular cable assemblies are an integral part of the electronic industry. They provide mechanical support and electrical connections between connectors, components, and other systems. This technology has been in existence for approximately a century, yet advancements in technology have improved the reliability, durability, and performance of these assemblies.

1524365 cable assemblies use high-grade materials and a specialized construction process to meet the stringent performance and dimensional requirements of an application. The products offer features such as long-term reliability, low costs, and custom designs that make them suitable for a variety of purposes. Additionally, these assemblies often come with superior resistance to electrical interference, vibration, and mechanical shock.

Application Field

Circular cable assemblies can be used in numerous situations that require reliable electrical power connections and mechanical support. Commonly used applications include automotive, industrial, and consumer electronics. The benefits available with this technology make them the preferred choice over other types of connections.

One of the more important applications that requires circular cable assemblies is found in automotive wiring. This comprises the power system of the vehicle, as well as the transmission and signal features. Due to the critical nature of these components and applications, it is important to use reliable connectors and assemblies that will not interfere with the performance of the system.

Other automotive-related applications for circular cable assemblies are found in aftermarket accessories, such as audio and video installation and alarm systems. This type of connection ensures that the accessories are connected utilizing the proper connections and wires, so that the parts are functional, reliable, and safe.

In addition to automotive applications, these assemblies are used extensively in industrial and consumer applications. Industrial applications range from factory automation systems, robotics, and control panels to fuel systems and chemical production processes. These are often required to have special components, such as submersible cables, flame-retardant wires, and shielded components.

In consumer electronics, circular cable assemblies are found in various digital products, such as television sets, gaming consoles, and computer peripherals. With the rise of home theatres and gaming systems, the demand for these products continues to rise. Additionally, this type of wiring is often used to connect computers and digital devices together in a single system.

Working Principle

Circular cable assemblies use an insulated wire which constitutes the inner core of the assembly. This wire helps to prevent electrical current from escaping, and also helps to extend the life of the product. A sheath, also known as an encapsulator, is generally used to provide additional protection from the elements and outer debris. This is often made of plastic or metal.

The outer surface of the assembly is typically circular, as its name suggests. This helps to keep the cables and wires neat, and also facilitates proper mating of the components. The contacts on the assembly are designed so that they make a secure connection when mated, without any hindrance.

When the connections between the parts are made, a ring or a crimp is put in place to ensure that the connections remain secure. The assembly is then placed onto the appropriate equipment, such as a connector, circuit board, etc. In some cases, heat shrink tubing is used to protect the connections from moisture and shock.

Circular cable assemblies provide reliable and secure connections for a variety of applications. The products offered by leading suppliers must meet stringent requirements in order to be suitable for a number of applications. The products offer features such as long-term reliability, low costs, and custom designs that make them suitable for a variety of purposes.

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