16666-1

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The 16666-1 standard refers to the technical requirements for a special connector and corresponding tool. It covers the basic requirements for crimping instruments, such as connection situations, mechanical strength, electrical performance, insulation and environmental resistance. More specifically, this standard defines the requirements for a crimper that can attach and securely fasten connectors for use in audio, video, signaling and data connectivity, as well as fiber optics.

A crimper is a device used to crimp, or shape, connectors so they fit snugly with cable insulation. The tool crimping process involves mechanical strength, electrical performance, insulation, environmental resistance and other related properties. Crimpers are designed to securely attach connectors to cables without sacrificing performance, electrical or environmental properties.

The 16666-1 standard describes the requirements for a crimping tool to ensure that connectors comply with performance requirements. These requirements include: crimping force ratio, crimp connection resistance, crimp length, crimp insulation resistance, crimp profile, crimp surface roughness, electrical contact resistance and dielectric strength. The compliance of the crimper must be confirmed by performing verification tests using appropriate measurement methods.

The 16666-1 crimper is typically used in conjunction with a crimp applicator. Application of crimped connectors is often a labor-intensive process, as it requires the user to manually align the connectors to the cables for accurate crimping. A full-automatic applicator is used to mount the connectors onto the cable in one step by pressing the cable into the connector until it has reached the desired depth. The applicator is then used to crimp the connector tightly to the cable.

The 16666-1 standard also describes the requirements for a press-fit applicator. This type of applicator is designed to securely attach a variety of application-specific connectors to cables. The applicator is typically used for connection of three or more conductors, such as, but not limited to, stackable connectors, coaxial connector, modular sockets and plugs, and crimp-on spades. The press-fit applicator applies sufficient force to firmly and reliably attach the connectors to the wires. The applicator must be designed, calibrated and maintained for proper operation.

In addition to the applicators, the 16666-1 standard also describes the requirements for crimpers and presses. A crimper is a tool that applies pressure to crimp a connector onto a wire or cable. The crimping process forms a mechanical and electrical connection that is reliable and secure. Crimpers are typically used to attach insulated or non-insulated connectors to cables. Presses are used to attach a crimp or press-fit connector to cable without crimping. This type of connecter relies on metal spring pressure to make contact and securely fasten the connector to the cables.

The 16666-1 standard provides comprehensive requirements for crimpers, applicators, and presses used for audio, video, signaling and data connectivity applications. Tools meeting the requirements of this standard are reliable and ensure a secure, long-lasting connection between the connector and the cable. These tools are used in a variety of industries to ensure quality, reliability, and safety.

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