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Circular Cable Assemblies

Circular cable assemblies have been developed to meet the increasing demand for standards-based cables. The use of these assemblies provides a more reliable and cost effective solution for many applications. Circular cable assemblies allow for a compact installation that is highly reliable and cost efficient.

The 21349494405015 application field and working principle of circular cable assemblies have various advantages over rigid non-flexible cables and can be used in many different applications. This includes the automotive and industrial markets, medical equipment, networking applications and more. The flexible design of circular cable assemblies allows for cable applications that require a limited amount of physical space.

The Working Principles of Circular Cable Assemblies

The working principle of circular cable assemblies is based on the use of two components: the contacts and the cable. The contacts, which can be either male or female, are designed to connect the cable to its end-use device. The contacts provide a secure and reliable connection that prevents accidental disconnection. Additionally, some contacts may be designed with additional features such as a strain relief to add additional protection. The cable itself is typically a flexible and highly durable material that can withstand a wide range of environmental conditions.

Once connected, the cables in circular cable assemblies are designed to be mechanically and electrically couples for improved performance. As the cables bend and move, the contacts provide a secure connection for improved reliability. The contacts also provide additional flexibility to the cable assembly when opposed to other types of cable assemblies—these cables can be used in extreme conditions such as temperatures up to -200°C and as high as 200°C.

Common Applications and Design Considerations

Circular cable assemblies are used in many applications ranging from medical, automotive, industrial, and audio/video. In order to ensure a reliable and effective product, there are certain design considerations to take into account such as contact configuration and pin count. The contact configuration refers to the layout of the contacts on the cable and their contact spacing. It is important to consider the customer’s requirements regarding layouts and compatibility, as well as industry regulations.

Another consideration is the cable length and the number of conductors needed. Depending upon the application, additional conductors may be necessary such as a ground wire or additional power wires. The number of conductors needed affects the overall conductor size and the overall length of the cable. Since the total conductor size affects the overall circumference of the assembly, the length of the cable may be limited to a certain circumference.

Benefits and Cost Savings of Circular Cable Assemblies

The cost savings of circular cable assemblies come from a combination of the total cost of the cable assembly and its potential longevity. By having all of the components integrated into one assembly, the cost for additional components such as strain reliefs can be avoided. The assembly can last longer than with traditional cabling systems due to the strain relief\'s ability to protect the connections from wear and tear. The cable design also reduces the number of items that need to be replaced, enabling significant cost reductions for long-term maintenance.

Circular cable assemblies offer additional benefits such as improved convenience, as well as improved safety. These assemblies may eliminate the need for a technician to work inside of tight spaces, as the cable assembly’s design allows for more flexibility. Additionally, the assembly is designed to prevent accidental disconnections, reducing the risk of potential hazardous scenarios.

Conclusion

Circular cable assemblies offer a wide range of advantages over traditional cable systems, and provide reliable and cost-efficient connection solutions for a range of applications. The design of these assemblies allows for cable applications that require a limited amount of physical space, and the strain reliefs provide further protection for the connections. Additionally, circular cable assemblies provide significant cost savings for maintenance and offer improved safety. By considering certain factors such as contact spacing, pin count, and length when designing an assembly, customers can ensure they receive a circular cable assembly that meets their requirements.

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