2161394-2

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The 2161394-2 application field and working principle is a particularly versatile device used in a range of crimping and applicator tasks. It is a flexible accessory found in the Crimpers, Applicators, Presses category and is beneficial in driving efficiency in applications that require connections to be made quickly and reliably.

The primary application area for the 2161394-2 is in the manufacture of electric and electronic assemblies that require a series of crimp connection seals to be repeatedly made on different conductors or material surfaces. Examples include making electrical connections between the wiring harness and components (like ICs, Sensors, Motors etc.) in an automotive product, or electrical terminals used to connect cables and wire harnesses in a variety of industries.

The 2161394-2 is a self-contained unit which combines a pneumatically or manually operated plunger or lever with spring-loaded bar and other components to provide a highly efficient, fast and reliable connection, The entire process is managed by a self-contained microprocessor, allowing the user to easily and precisely adjust the firing pressure along with the length of the stroke and number of crimp cycles.

The working principle of the 2161394-2 is based on the Knuerr-Lapierre concept. In this method, two crimpable elements (metal fingers or pins) are pierced through the center of the runner to connect the conductor and the material surfaces. When the plunger or lever is compressed, the fingers meet and are pressed together with the same pressure across their diameter. This provides a secure, long-lasting connection that can withstand a wide range of temperatures and environmental conditions.

The 2161394-2 can also be equipped with additional features such as a locking mechanism which ensures that the assembly does not move during the crimping process. It has a wide range of stroke lengths and settings which allows it to be used in a number of different applications and is compatible with a variety of terminal sizes, wire gauges and cable types.

The 2161394-2 offers significant cost savings when compared to manual crimping methods as well as providing increased safety and reduced cycle times. The device is particularly useful when it is necessary to make multiple connections quickly as it offers fast, reliable connections which are also repeatable and consistent. It is also relatively maintenance-free as the device components remain largely maintenance-free.

The 2161394-2 is an invaluable tool in the manufacturing of a range of electric and electronic assemblies and is suitable for use in a wide variety of industries. Additionally, its robust construction and versatile design make it a reliable and cost effective solution for many crimping and applicator tasks.

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