249856-1

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The 249856-1, also known as a Crimp Wire Terminal Applicator, is a device used to automatically insert and crimp a variety of terminal wires. It is built with a large range of sizes, colors, and connections, to meet the needs of specific applications. The 249856-1 is generally used for either repairing existing wire connections or for connecting new ones. In addition, it can be used to connect multiple wires into one assembly.

The 249856-1 is made of a sturdy and durable steel frame, with all hardware components cast in a corrosion-resistant alloy. It is lightweight and easy to handle, making it ideal for use in industrial environments. The applicator includes a variety of features, including an adjustable head, quick-release system, fine-toothed crimping die guides, and an integrated wire-termination chamber.

In operation, the 249856-1 is used to prep and crimp all types of electrical terminals. The process begins by adjusting the head height to match the connector being crimped. Once the correct setting is achieved, the wire is inserted in the appropriate side of the head. Then, the motor is activated and the housing is placed over the already placed terminal wires. As the applicator begins to crimp, the quick-release system allows the motor to move in the other direction, preventing over-crimp and damage.

In addition to the 249856-1 crimper, other components in the system include the crimping die set, terminal adapter, and terminal pin. The die set consists of several interchangeable parts, such as the crimp die, the terminal die, and the actuator arm. The terminal adapter allows the terminal wire to be placed at the correct depth in the head of the applicator, while the terminal pin ensures that the connection is secure. Additionally, the 249856-1 has an adjustable two-piece clamp system that applies consistent pressure.

As the 249856-1 is used in a wide variety of industries, it can be used for a wide range of applications. These include telecommunications, automotive, aerospace, military, and industrial environments. As it can be used for both high-volume and low-volume jobs, the applicator also offers flexibility in terms of how it is used. Overall, it provides a reliable and efficient way to securely attach terminals and wires.

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