38361

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From mobile telecom networks to industrial control systems, networks rely on a wide range of interconnects. Connections are made with wire conductors that link the various functions together. In order to join wires together in a reliable fashion, they must be crimped permanently. In many cases, soldering is used in conjunction with crimping methods. 38361 applications and crimp specifications are engineered to meet changing requirements.

Introduction

The 38361 industrial crimping tools are typically used to attach cables to electrical connectors. With such systems, cables are routed to their intended locations and then the appropriate connector is fitted. As the two are joined, an electrical connection is made, and the two parts must be joined in such a way that the electrical contact is secure and reliable. It is essential that these connectors are properly attached; improper installation might cause complete failure, leading to difficult, costly repairs.

Tools and Accessories

The 38361 system includes a range of tools and accessories. Starting from core, interchangeable crimping heads, to copper sleeves and sealing sheaths, the system has components for many different interconnect applications. In a process known as stripping, connectors also require the removal of a section of the insulation before the wire is inserted and crimped in place.

The crimping tool, with its interchangeable dies, is among the most essential tools for the 38361 system. It is highly precise, reduces user fatigue, and typically offers several adjustable parameters. In a process known as overmolding, the same tools are also required for the fitting of silicone rubber compounding that further ensures the seal and provides strain relief.

Working Principle

The 38361 system is a cold-pressed crimping system. This means that the pressure on the connector causes irreversible deformation. In the case of connectors, the act of crimping causes the metal backs of a male connector to press into the female ones.

The process of crimping requires three stages. The first two take place inside the crimping tool. Firstly, tension is applied to the collar of the connector, to ensure the insertion of the wire into the connector. Then, pressure is applied along the circumference of the collar, in order to deform the male connector notches into the female ones. Finally, a test is performed to validate resistance values and shield continuity, and the connector is sealed enabling strain relief.

Benefits

When compared to other crimping systems, the 38361 industrial system offers several advantages. Firstly, the addition of copper sleeves and overmolding ensures a higher level of seal, preventing contamination of the connector. The use of stripped cables also provides a more reliable connection. The system is also easy to use, reducing the need for training and cutting down on labour costs.

Conclusion

The 38361 system is a reliable industrial crimping technology. By use of precision tools, the system ensures tight crimps that provide a secure connection. In addition to the many advantages offered, the system also uses multiple stages of strain relief, resulting in a more reliable connector. With the many benefits offered by the system, including ease of use and reliability, it is an ideal choice for many industrial applications.

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