454711-5

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Crimpers, Applicators, Presses – Accessories are components found in several industries, providing integral functions within production processes. One such accessory is model 454711-5, a single-phase, AC three-wire crimper and applicator for end terminals and similar leads. Such components can be found in many industrial production lines, completing functions such as connecting wires and crimping connectors.

At a basic level, the 454711-5 applicator is a single, motorized unit designed for crimping conductive leads. The unit comprises a combined motor, gear train, and crimper—all in one shell for easy handling and installation. Additionally, the device features a variable-speed adjustment mechanism, providing the user with enhanced control over the crimping process.

The 454711-5 includes several monitoring systems, all of which assist with end-terminal connection and crimping. The main subsystem in the unit is the motor, meeting the requirements specified for the device, including the tension exerted during crimping and the crimped connection quality. Some motors also incorporate motion controls to further customize the crimping process.

In operation the device draws AC power from an external single-phase power network. Input power is then supplied to the motor, which transfers the power to a spindle, coupled to a crimping arm or armature via mechanical gearing. The armature moves within a housing, pushing on the crimp contacts, thereby connecting the end-terminals together and forming the crimped connection. The armature is energized by a magnetic field produced by a winding coil. When energized, the armature responds and performs the crimping process.

An encoder system gauges the position of the armature as it moves, and feed back to the motor via a feedback controller several times per second. If the system senses the armature is out of position, the controller signals the motor to make adjustments until the armature is in the correct location. This ensures the pressure and tension on the crimped terminals are within the specified range.

The 454711-5 applicator is designed to meet a variety of industry standards, including IEC60601-1, ANSI/ISA, IEC60881-1, and others. Furthermore, the device is enclosed in an IP65-rated enclosure, providing protection against dust and liquids. This makes the device suitable for applications in areas with harsh environmental conditions.

The 454711-5 applicator is capable of providing several basic functions during production, including ejection, crimping, and testing. In addition, the device can also be adapted to accept a variety of haptic sensors, allowing for automated monitoring and control of the crimping process. For example, these sensors can detect force-to-angle changes and notify the system if the applied pressure is outside of user-defined ranges.

The 454711-5 is an effective and reliable crimper, applicable for many production lines. It is designed to ease installation and use, feature state-of-the-art motor and encoder systems, and meet industry standards for safety and performance. Additionally, the device can be adapted to accept sensors, making it a versatile and dependable choice for many automated production lines.

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