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809688-1 Application Field and Working Principle

The 809688-1 crimper applicator machine is an incredibly versatile tool used for all types of electrical and crimping jobs. It is suitable for crimping wire terminals, power cables, fuse holders, and more. This accessory is used to deliver consistent results and it is an essential tool for any electrician or crimper technician.

Uses

The 809688-1 can be used for almost any type of crimping job. It is used to attach terminals to wires, fuse holders to fuses, or to attach power cables to their respective components. A key feature of this accessory is that it can easily switch between different sizes of terminals and ferrules, making it ideal for all kinds of jobs. In addition, the 809688-1 can also perform hot crimping, allowing for a variety of applications.

Working Principle

In order to effectively crimp a terminal to a wire, a technician must apply pressure to the terminal contacts in order to ensure that a reliable electrical connection is made. The 809688-1 is designed to apply the necessary pressure in a uniform and consistent manner. The machine has two main components: a plunger and a holder. The plunger is connected to the holder and contains four contacts that slide forward and backward. By adjusting the position of the plunger contacts, the technician can vary the amount of pressure applied to the terminal.

In order to crimp the terminal, the technician adjusts the plunger contacts until they are just touching the terminal. The plunger is then pulled back and the operator will press the handle of the holder. This causes the plunger to push forward, pushing the contacts of the plunger against the terminal and creating the desired connection. The technician can then adjust the plunger contacts to ensure that a uniform and consistent crimping is achieved.

Advantages

The 809688-1 has several advantages over traditional crimping methods. It is designed to provide a consistent connection and to reduce the risk of damaging the terminal, the wires, or the ferrules. Additionally, the plunger adjustment system allows the user to vary the pressure applied to the terminal, reducing the risk of over- or under-crimping the terminal. Finally, due to its robust construction, the 809688-1 is capable of handling large amounts of heat, making it suitable for hot crimping applications.

Conclusion

The 809688-1 is a versatile crimping tool that can be used for all types of crimping applications. Its features make it ideal for electricians and crimping technicians who require a reliable and consistent tool for their crimping needs. Its plunger adjustment system allows the user to apply the necessary pressure for each application, resulting in consistent and reliable results.

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