820936-1

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The 820936-1 crimp applicator is an industrially available crimp applicator primarily used in automotive manufacturing, however, can also be used to perform industrial wire-routings and other comparable tasks. As a crimp applicator, 820936-1 is equipped with the press-in field structure and two parts, the unit itself as well as the user\'s hand-held applicator.

The 820936-1 is a single piece frame unit which is powered by an externally sourced cylinder. The external cylinder can be either air, electric, or a combination. This cylinder drives the applicator through a universal jointed mount which reduces vibration. The frame can be adjusted and modified to fit various cylinder sizes.

The 820936-1 includes a nozzle assembly which contains a precision nozzle. When the applicator is activated, the nozzle forces the metal component through the orifice. This orifice is the same dimensions as the wire being crimped so a crimp is made on a single pass. The nozzle assembly also contains a separate drip valve which can be adjusted to control the flow and pressure of lubricant. The 820936-1 is user configurable with interchangeable molds to sizes up to 0.125 inches (3.2 mm) square.

The 820936-1’s user-friendly hand-held applicator is made of aluminium and is comfortable to hold and operate. The ergonomically designed handle is comfortable for right or left handed users. An adjustable spring-loaded arm fits over the applicator to allow for faster application of single wires and a low pressure reset switch is placed conveniently in the tip of the applicator. The 820936-1 can also have powered and manual tooling for crimping multiple wires.

The 820936-1 press-in field structure is a feature that allows for quick and accurate application of the crimped components. Each wire is crimped onto the metal component in a linear fashion so that the applicator functions are controlled by the press-in field. The result is a single and consistent crimp, and this eliminates any potential to damage the wire.

In terms of working principle, the 820936-1 uses a ‘pressure controlled’ process to ensure that the crimp is accurate. The pressure is determined by the force of the cylinder, and this is adjusted to suit the needs of the components. Once the applicator is activated, a precision nozzle forces the metal component through the orifice and a crimp is made on a single pass.

The 820936-1 makes up an essential part of any wiring and routing operation. Its accurate and quick applicator process produces consistent crimps every time, and its adjustable spring-loaded arm reduces time and effort when applying a crimp. And with the powered and manual tooling, the 820936-1 can be used to crimp multiple wire sizes.

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