8425910000 Cable Assemblies

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Circular Cable Assemblies

Circular cable assemblies are used in a variety of applications in a wide range of industries. They are becoming increasingly popular in the aerospace, defense, medical, transportation, robotics and automotive industries. In addition, circular cable assemblies are often used in industrial applications such as test and measurement, machine tool and control systems.

8425910000 Application Field

Circular cable assemblies are used in a number of applications, including the following:

• Servo Motor and Automation Control Cables
• Sensor Cables
• Data Transfer Cables
• Interconnect Cables
• Power and Signaling Cables
• Robotics and Fiber Optic Cables

Working Principle

Circular cable assemblies consist of individual conductors that are wound around a central core and terminated with a connector. These cables are available in various sizes and normally come in three standard sizes: 5, 8, and 10 conductor configurations. The individual conductors can be UL approved, making them ideal for use in hazardous and high temperature environments.

The key advantages of using circular cable assemblies are that they are designed for high flexibility, easy installation, base integration compatibility, and low fire hazard. In addition, they provide a high insulation resistance. These cable assemblies are also available in a variety of colors, shapes, and sizes, making them easy to customize for different applications.

Composition of the Cables

The construction of the cables begins with the selection of the appropriate conductors, which are typically made of tinned copper or stainless steel. The chosen conductor is then encased in a dielectric material of a suitable type and thickness. This material is then wound around the core to form the necessary cable shape. The conductors are then terminated onto the connector, ensuring that the electrical connection does not get compromised. In some cases, the connector may be covered with an outer layer of insulation.

The final product should include cable stops to secure the cable within the connector, as well as strain reliefs to provide protection against over-flexing and twisting. Additionally, adhesive will be used to seal the connectors from moisture, dust, and dirt.

Installation and Maintenance

The installation of circular cable assemblies can be done in two ways: by using adhesive tape or by inserting them into an appropriate connector housing. The latter is far more reliable and provides more protection than adhesive tape. The cable should be then routed according to the specific application in order to ensure a safe connection.

Maintenance of the cables is relatively simple and can include the following steps: checking for corrosion, ensuring secure connections, checking cable flexibility, and inspecting for any structural damage. Additionally, routine cleaning should be done periodically in order to keep the cables in good working condition.

Conclusion

Circular cable assemblies have become increasingly popular in a variety of industries due to their flexibility, insulation properties, and ease of installation. These cables are composed of high-quality components and provide a reliable electrical connection. Furthermore, they are easy to install and maintain, which makes them ideal for use in a wide range of applications.

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