AP105-DF20-2830S(65)

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AP105-DF20-2830S(65) is one of the various crimpers, applicators and presses accessories in wide application. To better understand the application field and working principle of this product, let’s first take a look at the product itself. The product is a clamp-actuated electric crimping machine suitable for crimping wire cables ranging from 20AWG up to 30AWG and with a pitch accuracy of 0.1mm. It is generally composed of a control system, a drive system, a crimping head, a working arm, a crimping pliers, a positioning device, a crimping pressure sensor, a force transmitter, a connector slide block and a tray.

The application field of the AP105-DF20-2830S(65) main lies in connecting electric wire and cables for industrial and commercial use in electrical appliances such as home entertainment systems, computers, air conditioning units, home automation systems, and other electronic devices. With its robust design and high accuracy, the product helps improve the speed and quality of the connection and minimizes potential damage.

The working principle of the product involves several major steps. Firstly, after completing the assembly of the clamp-actuated crimping machine, the drive and the controller are turned on for preheating. Then the front connector slide block and the crimping pliers will be loaded with a connector and a wire in sequence, and the working arm will carry it to the crimping position. Next, the crimping pressure sensor will detect the force in the crimping pliers during crimping while the force transducer transmits it to the controller for storage. Finally, once the configuration reaches the desired value, the controller will control the motor to rotate, forcing the working arm down and pressing the crimping pliers firmly against the connector and wire, forming a strong connection.

To ensure the quality of crimping even further, a real-time monitoring system can also be installed between the force transducer and the controller, capturing the data of the force in the crimping pliers for in-depth analysis and further optimization.

In conclusion, the AP105-DF20-2830S(65) is an ideal electric crimping machine for industrial and commercial applications. Its versatile design allows it to connect different types of wire and cable with high precision and accuracy. In addition, with its built-in force transducer, its crimping pressure can be controlled and monitored exactly which makes it a perfect tool for electricians and engineers alike.

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