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Jumper Wires, Pre-Crimped Leads

H3BBG-10108-B6 is a type of jumper wire and pre-crimped lead designed for high durability and performance. Its construction makes it an ideal choice for applications where a heavier duty connection is required, such as those in aerospace, automotive, and military applications. This article will focus on the application field and working principle of the H3BBG-1018-B6.

Application Field

H3BBG-1018-B6 is designed for use in the fields of engineering, robotics, telecommunications, electronic components, and any application where vibration or shock needs to be withstanded. The jumper wire and pre-crimped lead are installed in environments that insulate and protect the cables against vibrations and shocks, making it a suitable choice for applications such as airbags, military or aerospace systems, and defense systems.

Moreover, H3BBG-1018-B6 can also be utilized in automotive systems, machine tools, medical equipment, railway systems, and various other applications where reliable and heavy-duty connection is needed. It enables the use of soldering and connection in the assembly process, and is also suitable for automated assembly processes. Due to the jumper wire’s durability and strength, H3BBG-1018-B6 is able to sustain high temperatures, allowing its application in fields that require temperature resistant materials.

Working Principle

H3BBG-1018-B6 comprises of insulated layers and two metal wires. The core of the jumper wire is built from materials such as steel, which is covered with insulation to ensure a higher insulation resistance and reduce the risk of electric shock. The insulation also helps protect the wire from corrosion caused by water and other environmental factors. The metal wires, on the other hand, are made of zinc and nickel. The two metal wires are pre-bent to form a ‘J’ shape, allowing easy connection to other components.

When the two metal wires enter a housing, it usually requires more than one insertion process to ensure the two wires make contact. This process is known as the crimping process. This process is necessary to ensure that electrical contact is made securely. After the wires are crimped, a heat-resistant adhesive is applied to the area to make sure that the connection is reinforced, and that the two metal wires don’t slip out. This adhesive also ensures that the connection is more resistant to vibrations and shock.

H3BBG-1018-B6 offers a highly reliable and robust connection when used in the applications mentioned above. It is able to withstand high temperatures, ensuring that it can be safely and securely used in applications which require a heavy-duty connection. H3BBG-1018-B6’s construction and materials also allow it to become an ideal choice for applications that require vibration and shock protection.

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