What are the reasons why connectors are superior to hard wiring?
1. The connector saves time and cost more than hard wiring
Most industrial equipment contains a large number of wires between its components and subsystems. When an original equipment manufacturer (OEM) manufactures a product, it is usually assembled in the factory before shipment, and then the system is disassembled and disconnected And shipped to the end user, reassembled here. If you need to hardwire all cables into the system, then remove and rewire them on site, this will be a very time-consuming task.
The pre-assembled connector can ensure that the cable is directly connected to the connector, so that the equipment manufacturing, installation and maintenance become more efficient, cost-effective and more reliable. At each stage of the product's subsequent life cycle, more It is easy to cancel the connector connection and re-match. This reduces the total time for termination and completely eliminates the need for on-site termination. All in all, OEMs can use connectors to complete orders and install faster than usual hard wiring.
2. The connector causes less waste than hard wiring
Connectors reduce unnecessary waste on a series of materials, such as expensive cables (shortened by repeated rewiring) and other electrical consumables (such as crimp terminals), which will gradually increase over time.
3. The connector is easier to remove the risk of contamination than hard wiring
Sensitive electronic equipment designed for harsh industrial environments is usually placed in a waterproof and dustproof enclosure to prevent adverse production factors. However, if you need to rewire for installation and maintenance, you need to open these cabinets to terminate the cables, which may increase the risk of immediate contamination during the wiring process, but the risk of damage or incorrectly set the enclosure seal when completed, This leads to the possibility of contaminants entering the enclosure over time, accumulating and eventually causing contamination, which can seriously damage the equipment.
The use of connectors can eliminate this risk, because the plugging and unplugging of the connectors will be far away from the cabinet. The pre-assembled connectors designed for harsh environments are sealed, and around the connector body and to a certain extent. Around the connection area itself-protect the terminals from intrusion, vibration and extreme temperatures. If any contamination does occur, it will contaminate the connector, not the electrical / electronic equipment inside the housing.
4. The connector has less error than hard wiring
In addition to the obvious shortcomings of hard wiring in terms of processing time, during the installation process or maintenance, there may also be unpredictable costs due to wiring errors. The use of connectors will reduce the skills of installers or maintenance personnel, and will not cause damage due to wiring errors.
5. The connector is more flexible and easy to maintain than hard wiring
With connector-based wiring, compatible connectors can be used to disconnect components and subsystems as needed and interchange with other components, eliminating the time and cost of rewiring each time you move, upgrade, or replace equipment , Thereby achieving greater flexibility within the system.
This supports the development of the modularization trend in the industrial sector, which allows the system to be rearranged to perform different workshop operations or to be easily disassembled and reassembled during maintenance. In fact, most connectors are themselves modular, and users can be configured to accommodate combinations of transmission media with different voltages (such as signals and power), thereby reducing the total number of cables and connectors required.
If you want to know more, our website has product specifications for connectors, you can go to ALLICDATA ELECTRONICS LIMITED to get more information