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Circular Cable Assemblies provide connected groups of insulated electrical and optical wires in a limited space using a cost-effective construction.

These reliable and robust systems are used across a variety of markets and application fields and are widely used in industrial, computer, communication, military, aerospace and consumer applications.

The success of a circular cable assembly depends on its working principle. Circular cable assemblies consist of a center conductor, surrounded by an insulating sheath that will usually be metal or plastic. A metallized shield is then placed around this, and then the entire assembly is encapsulated in a jacket of vinyl or other material.

The center conductor is the signal carrier, and the insulation protects the electrical signal from nearby components. The metallized shield reduces the effects of EMI and radio frequency interference while the outer jacket protects the internal components. The jacket also offers strain relief and kink protection.

As the number of wire functions increases, the complexity of the cable assembly also increases. There are a large number of variations on the basic circular cable assembly design. Variations include type of conductor, insulation and shield, number of layers, and length. The type of connector used is also an important factor, as are overall size and weight. Requirements such as bend radius and temperature range can also affect the design.

When designing a circular cable assembly, it is important to consider its planned use, and environmental and other operating conditions. This will ensure that the cable assembly is suitable for its intended application field. The design should also meet the customer’s requirements for reliability and performance.

Circular cable assemblies are used in a variety of applications and need to be designed to meet the specific requirements of each application. This includes considerations such as temperature range, signal type, number of conductors, type of insulation and shield, and connector type. This ensures that the cable assembly will be reliable and perform as required.

With the right design, circular cable assemblies offer superior performance in a cost-effective construction. These assemblies are known for their durability, reliability and ease of installation, making them a popular choice for a variety of industrial, computer, communication, military, aerospace and consumer applications.

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