61359-1

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61359-1 is a standard regulating rectangular connectors used in a wide variety of applications from telecommunications to industrial automation. A properly manufactured 61359-1 connector is capable of providing reliable performance under extreme conditions, such as in harsh industrial environments or in high vibration sources. One of the key features of the 61359-1 standard is that it defines precision mating between housing and contacts. This ensures a precise connection even when multiple ground paths are used or when loads are carried in environmental conditions that require a high degree of protection.

The 61359-1 standard specifies the requirements for electrical, mechanical, and environmental characteristics of the rectangular connectors. The electrical characteristics define the presence or absence of a connection, the prevention of capacitive or inductive coupling, the transfer of a reliable electrical signal, and the suitability for differential signals. The mechanical characteristics define the following features: insertion force, tensile strength, and the engagement force to maintain the connection. Environmental characteristics help ensure the proper functioning of the 61359-1 connectors and include physical dimensions and tolerances, material properties, surface finishes, and environmental compatibility.

The 61359-1 rectangular connectors come in a variety of sizes and shapes, enabling flexibility in design and configuration. Common sizes include 3.5mm, 5.0mm, 7.0mm, and 11mm. The 61359-1 connector is designed to be completely field-serviceable and can be easily coupled and uncoupled with a simple tool, making it ideal for quick replacement and serviceability. In addition, the connectors comply with UL 94V-0, ensuring that the connector is safe for use in a variety of industrial applications.

The 61359-1 standard is based on a specialized device that consists of two rectangular cavity connectors, one male and one female, that fit together securely. The connectors are mated using an insertion and friction force technique and often feature an indicator to show complete insertion. At the interface, the male connector features a rounded surface that allows for smooth mating without damaging the contact or the cable. The female connector has a flat surface with protrusions that form an audible click when each contact is inserted into the female cavity. Contact forces between the male and female connectors are optimized to ensure a secure fit and provide optimal heat transfer. The male and female contact is designed to accommodate multiple contact sizes and configurations, which gives the user more flexibility when designing the system.

The 61359-1 connectors are also designed with durability and reliability in mind. The connectors are RoHS, UL, and CSA compliant and feature metal or plastic shells that protect the components from rough handling, heat, vibration, dust, moisture, and water. The contact pins are encased in a gold-plated contact that provides excellent electrical performance and corrosion resistance. The connectors are also vibration-resistant and feature lower insertion forces than traditional circular connectors.

In conclusion, the 61359-1 standard offers a flexible and reliable rectangular connector solution for a wide range of applications. Specialized contact and housing designs enable quick and easy installation and superior heat transfer and vibration resistance. In addition, the mechanical design allows for flexibility in size and shape, and the gold-plated contact ensures reliable and safe operation in challenging electrical environments. The 61359-1 connectors are UL and CSA compliant, making them safe for use in industrial applications. As a result, the 61359-1 rectangular connectors are an ideal choice for a wide range of power and communication applications.

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