0011183095 application field and working principle are mainly used for crimping or pressing operations in many industries. Crimpers use the force required for completing a crimping process. Applicators are used mainly for precise positioning and assembly of components. Presses are ideal for forming and shaping metal or other materials. Accessories used in these applications are tools designed to improve efficiency and accuracy of the crimping, pressing or assembly processes.

Application Field and Working Principle

The main application sectors which make use of crimpers, applicators and presses include automotive, electronics, medical, plastics, jewelry processing, and others. In many industries, accessories find use along with crimpers, applicators or presses for performing specific tasks.

Crimpers

Crimpers are used to affix connectors to wires. The connectors are crimped using two or more subsequently applied forces. Precision is of key importance in any crimping operation as the connection must hold up against the applied forces which come into play. Depending on the requirement, crimping tools can be employed for crimping copper material as well as aluminum material.

Some of the most common crimping accessories used include adjustable nose bars, interchangeable adaptors, fixed dies, interchangeable dies, and a wire cutter. When it comes to crimping insulated terminal connectors, interchangeable adaptors help in adjusting and achieving the right fit. A cut-off tool also eases the crimping activities.

Applicators

Appliators enable efficient assembly of components without taking much time. Applicators combine precise positioning and force. Certain applications require compressed air for driving the applicators. This helps in controlling the force and ensures a consistent stroke. As a result of compressed air, movements can be accurately stopped and exact pressure can be applied.

Machines equipped with sensors and robotic systems that offer higher cycle rates and improved positioning are mainly used in medicine and automotive industries. Accessories used with applicators include turnbuckles, positioners, and regulators. Positioners help in bringing an appliaction in the right orientation which helps in precision assembly. Appropriate sensors must be used in the application to ensure that the installed accessories are functioning as they should.

Presses

Presess are widely used for metal forming and other material shaping operations. Depending upon the required pressure, presses can be customized with different accessories. In case of looking for high pressure forming, a hydraulic press is preferred. For low pressure operations requiring a versatile approach, an air press is the ideal choice.

Some of the common accessories used for presses include hydraulic fluid, pressure gauges, transducers, and synchronization devices. Hydraulic fluid allows efficient operation of the press and offers protection against friction and heat. Pressure gauges and transducers help in measuring the pressure applied, while synchronization devices allow synchronization of different functions of the press, if applicable.

Conclusion

The use of crimpers, applicators, and presses in many industries today warrants the requirement of suitable accessories. These accessories improve the efficiency and accuracy of the crimping and forming operations. Proper usage of these accessories also ensures that the performance of these tools is at its peak.